MAGNUM Split Wafer PN 16-40 ANSI 150-300 carbon steel ball valve

Macro Ball valves

Category MAGNUM

Subcategory MAGNUM Split Wafer

Family MAGNUM Split Wafer PN 16-40 ANSI 150-300

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MAGNUM Split Wafer PN 16-40 ANSI 150-300 carbon steel ball valve - benefits -

1. Antistatic device ((electrical continuity between ball, stem and body)
Static electricity is avoided which can cause sparks and fire in an inflammable/explosive environment
Contact safety throughout the entire life of the valve

2. Double antifriction washer
Less Breakaway Torque is granted
Less wear comparing with the execution with the single washer

3."V" seals pack; 3 seals + o-ring
It ensures a perfect tightness even after a high number of cycles

4. Spring washer on the shaft seal
Guarantee of the recovery of the gap due to the wear caused by the rotational movement of the shaft avoiding leakage towards the outside part.
Allow to maintain energized the "chevron" seals (V), thus avoiding any leakage to the outside, against huge temperature excursions

5. Stretch Graphite seal
Tightness towards outside is granted, independently by the thermal excursions to which the valve is subjected

Greater precision in the alignment of axes due to a unique positioning in the process machining from raw material to finished valve
Longer lifetime of the valve
Less breakaway torque

Valve body in carbon steel made with NACE certified material as standard
Greater corrosion resistance
Greater ductility of the material

100% in- house manufacturing process technology
Maximum control and accuracy in all the stages of the manufacturing process
Flexibility in supply quickly special executions requested by customers

"Fire safe" Certificate
Guarantees the tightness of the valve also in case of fire

ATEX Certificate
Installation is possible in a potential explosive environment

TA LUFT fugitive emission Certificate
High level of safety of the tightness towards the outside is granted

PED Certificate
Full compliance with European Safety Standards for Pressure Equipment

UP to SIL 3 certified
Guarantee of the high level of functional safety

STANDARD FEATURES
• No protuding floating ball, full bore
• Soft-seat seal TFM 1600
• Standard for connecting flanges: EN 1092-1; ASME B16.5
• Operating temperature see temperature pressure diagram
• Pressure class: PN16-40; ANSI 150-300
• Tightness Class: EN12266-1 rate A
• Intercepted fluid: air, water, gas, petroleum and petrochemical products.
• Antistatic device EN12266-2
• Stem seal: TFM 1600 V-pack
• Additional seal on stem with FKM O-ring
• Anti Blow-out stem
• Actuator connection as per standard ISO 5211
• Closing angle >7°
• Superficial treatment: blueing

FEATURES ON REQUEST
• LF2 carbon steel for low temperature execution (-40 C°)
• For other flange types please contact our sales department.
• Sealing in: PTFE reinforced with glass (RPTFE-GF), PTFE reinforced with carbongraphite (RPTFE-CF) . For other types of materials please contact our sales department
• Mono-directional version with pressure-relief hole in the ball
• Stainless steel lever
• For versions in materials different from the standard (body, ball, stem), please contact our sales department.
• Stainless steel Stem nuts and springs
• Superficial treatment: white zinc coating ,epoxy coating
• For other coating please contact our sales department
• ATEX marking and certificate ON REQUEST

CERTIFICATIONS
• In compliance with European Directive 2014/68/EU PED; Fugitive Emission ISO 15848 (ISO FE BH-C03-SSA 0); TA-LUFT VDI 2440; FIRE SAFE: ISO 10497 Third ed. 2010 / API 607 Fifth ed. 2005
• Safety integrity level up to SIL3 according to the IEC 61508
• In compliance with ATEX 2014/34/EU Directive , ATEX certificate ON REQUEST.

ENGINEERING STANDARDS
• Body thickness in compliance with: ASME B16.34, ASME VIII div.1, EN 12516.
• Materials and rating in compliance with ASME B16.34 for ANSI valves and EN 12516 for PN valves

MAGNUM Split Wafer PN 16-40 ANSI 150-300 carbon steel ball valve - dimensions -

DIMENSIONS
SIZE		∅E	L	B	C	ATT.ISO	∅M	∅N	F/T	H	Y	∅V	LEVER KIT
DN [mm]	[inch]	∅E	L	B	C	ATT.ISO	∅M	∅N	F/T	H	Y	∅V	LEVER KIT
DN 15	1/2"	13	53	52	10	F03	36	M5	10/6	71	140	---	KLV58004
DN 20	3/4"	19	53	55	10	F03	36	M5	10/6	73	140	---	KLV58004
DN 25	1"	25	58	68	15	F04	42	M5	12/8	87	150	---	KLV58006
DN 32	1" 1/4	32	65	73	15	F04	42	M5	12/8	91	150	---	KLV58006
DN 40	1" 1/2	38	79	93	21	F05	50	M6	16/10	108	275	---	KLV58008
DN 50	2"	51	90	102	21	F05	50	M6	16/10	118	275	---	KLV58008
DN 65	2" 1/2	64	107	130,5	28	F07	70	M8	22/14	143	350	---	KLV58010
DN 80	3"	76	120	137,5	28	F07	70	M8	22/14	150	350	---	KLV58010
DN 100	4"	102	167	172	35	F10	102	M10	30/18	198	450	---	KLV58012
DN 125	5"	118	180	182	35	F10	102	M10	30/18	208	450	---	KLV58012
DN 150 PN16-ANSI150 (*)	6"	152	240	227,5	40,5	F14	140	M16	45/30	522	326	400	---
DN 150 PN25-40 - ANSI300	6"	152	240	227,5	40,5	F14	140	M16	45/30	522	347,5	600	---
DN 200 PN16-PN25-ANSI150 (*)	8"	203	314	274	44,8	F14	140	M16	52/35	516	347	500	---
DN 200 PN40	8"	203	314	274	44,8	F14	140	M16	52/35	614	348	500	---

STANDARD version with manual gearbox for DN150 and DN200.
(*) ON REQUEST version with manual lever.

DIMENSIONS -PN-
SIZE		PN	A	∅G	∅R	S	∅H	HOLES N°	∅I	P	Kg	L	SEALS KIT
DN [mm]	[inch]	PN	A	∅G	∅R	S	∅H	HOLES N°	∅I	P	Kg	L	SEALS KIT
DN 15	1/2"	PN 16-40	32	90	45	2	65	4	M12	15	2,1	53	KGBV485040
DN 20	3/4"	PN 16-40	35	100	58	2	75	4	M12	14	2,4	53	KGBV485050
DN 25	1"	PN 16-40	42	110	68	2	85	4	M12	16	3,5	58	KGBV485060
DN 32	1" 1/4	PN 16-40	47	130	78	2	100	4	M16	20	5,2	65	KGBV485070
DN 40	1" 1/2	PN 16-40	58	140	88	3	110	4	M16	20	7,5	79	KGBV485080
DN 50	2"	PN 16-40	67	150	102	3	125	4	M16	20	9,7	90	KGBV485090
DN 65	2" 1/2	PN 16	83	178	122	3	145	4	M16	20	16,4	107	KGBV485100
DN 65	2" 1/2	PN 25-40	83	178	122	3	145	8	M16	20	16,1	107	KGBV485100
DN 80	3"	PN 16-40	90	190	138	3	160	8	M16	20	20,2	120	KGBV485110
DN 100	4"	PN 16	107	235	158	3	180	8	M16	20	40,4	167	KGBV485120
DN 100	4"	PN 25-40	107	235	162	3	190	8	M20	25	40,5	167	KGBV485120
DN 125	5"	PN 16	117	250	188	3	210	8	M16	25	48,2	180	KGBV485130
DN 125	5"	PN 25-40	125	270	188	3	220	8	M24	30	57,9	180	KGBV485130
DN 150(*)	6"	PN 16	154	332	212	3	240	8	M20	25	109,3	240	KGBV485140
DN 150	6"	PN 25-40	154	332	218	3	250	8	M24	24	111,5	240	KGBV48514D
DN 200(*)	8"	PN 16	188	396	268	3	295	12	M20	30	191,8	314	KGBV485150
DN 200(*)	8"	PN 25	188	396	278	3	310	12	M24	30	196,5	314	KGBV485150
DN 200	8"	PN 40	195	408	285	3	320	12	M27	30	220	314	KGBV48515D

DIMENSIONS -ANSI-
SIZE		ANSI	A	∅G	∅R	S	∅H	HOLES N°	∅I	P	Kg	L	SEALS KIT
DN [mm]	[inch]	ANSI	A	∅G	∅R	S	∅H	HOLES N°	∅I	P	Kg	L	SEALS KIT
DN 15	1/2"	ANSI 150	32	90	35,1	1,6	60,5	4	1/2”UNC	16	2,1	53	KGBV485040
DN 15	1/2"	ANSI 300	34	90	35,1	1,6	66,5	4	1/2”UNC	16	2,1	53	KGBV485040
DN 20	3/4"	ANSI 150	35	100	42,9	1,6	69,8	4	1/2”UNC	16	2,5	53	KGBV485050
DN 20	3/4"	ANSI 300	40	110	42,9	1,6	82,6	4	5/8”UNC	16	3,1	53	KGBV485050
DN 25	1"	ANSI 150	42	110	50,8	1,6	79,2	4	1/2”UNC	16	3,4	58	KGBV485060
DN 25	1"	ANSI 300	45	118	50,8	1,6	88,9	4	5/8”UNC	20	3,8	58	KGBV485060
DN 32	1" 1/4	ANSI 150	47	130	63,5	1,6	89	4	1/2”UNC	20	5,2	65	KGBV485070
DN 32	1" 1/4	ANSI 300	47	130	63,5	1,6	98,6	4	5/8”UNC	20	5,2	65	KGBV485070
DN 40	1" 1/2	ANSI 150	58	140	73	1,6	98,6	4	1/2”UNC	20	7,5	79	KGBV485080
DN 40	1" 1/2	ANSI 300	58	150	73	1,6	114,3	4	3/4”UNC	22	8,6	79	KGBV485080
DN 50	2"	ANSI 150	67	150	91,9	1,6	120,6	4	5/8”UNC	20	9,7	90	KGBV485090
DN 50	2"	ANSI 300	73	160	91,9	1,6	127,0	8	5/8”UNC	20	11,2	90	KGBV485090
DN 65	2" 1/2	ANSI 150	83	178	104,6	1,6	139,7	4	5/8”UNC	20	16,5	107	KGBV485100
DN 65	2" 1/2	ANSI 300	89	190	104,6	1,6	149,4	8	3/4”UNC	25	18,7	107	KGBV485100
DN 80	3"	ANSI 150	90	190	127	1,6	152,4	4	5/8”UNC	20	20,7	120	KGBV485110
DN 80	3"	ANSI 300	96	205	127	1,6	168,1	8	3/4”UNC	25	24,0	120	KGBV485110
DN 100	4"	ANSI 150	107	235	157,2	1,6	190,5	8	5/8”UNC	20	40,7	167	KGBV485120
DN 100	4"	ANSI 300	115	250	157,2	1,6	200,2	8	3/4”UNC	25	48,2	167	KGBV485120
DN 125	5"	ANSI 150	117	250	185,7	1,6	215,9	8	3/4”UNC	30	48,3	180	KGBV485130
DN 150(*)	6"	ANSI 150	154	332	215,9	1,6	241,3	8	3/4”UNC	25	110,3	240	KGBV485140
DN 150	6"	ANSI 300	154	332	215,9	1,6	269,7	12	3/4"UNC	25	112	240	KGBV48514D
DN 200(*)	8"	ANSI 150	188	396	269,7	1,6	298,4	8	3/4”UNC	30	193,7	314	KGBV485150

STANDARD version with manual gearbox for DN150 and DN200.
(*) ON REQUEST version with manual lever.

MAGNUM Split Wafer PN 16-40 ANSI 150-300 carbon steel ball valve - materials -

MATERIALS SPLIT WAFER PN16-40 ANSI 150-300 carbon steel
N°	Description	A105 Carbon steel	LF2 Carbon steel
1	Body	ASTM A105	ASTM A350 LF2
2	Ring nut	ASTM A105	ASTM A350 LF2
3	Ball	ASTM A351 CF8(*) (1.4308/Gx5CrNi19-10)	ASTM A351 CF8(*) (1.4308/Gx5CrNi19-10)
4	Stem	ASTM A182F6A / A479 TP.410 (**)	ASTM A182F6A / A479 TP.410 (**)
5*	Seat	TFM1600 (.) (2)	TFM1600 (.) (2)
6*	Body-ring nut gasket	GRAFOIL	GRAFOIL
7*	Stem lower sealing	TFM1600 (.)	TFM1600 (.)
8*	Chevron rings	TFM1600 (.)	TFM1600 (.)
9*	Stem o-ring	FKM (.)	FKM (.)
10	Packing gland ring	Carbon steel galvanized (x) (1)	Carbon steel galvanized (x) (1)
11	Stop nut plate	304 S.S.	304 S.S.
12	Stem nut	UNI 3740-1 6S Galvanized (x)	UNI 3740-1 6S Galvanized (x)
13	Springs washer	50CrV4 Galvanized (xx)	50CrV4 Galvanized (xx)
14	Antistatic device	316 S.S.	316 S.S.
15	Lock nut	UNI 3740-1 6S Galvanized (x)	UNI 3740-1 6S Galvanized (x)
16	Holder screw	A2-70 UNI 3740 (304 S.S.)	A2-70 UNI 3740 (304 S.S.)
17	Holder screw	Carbon steel galvanized (x)	Carbon steel galvanized (x)
18	Lever	Fe37 Galvanized (x)	Fe37 Galvanized (x)
19	Body-ring nut screw	8.8 UNI 3740 Galvanized	A2.70 UNI 3740 (304 S.S)
20	Gear box	Cast iron (painted)	Cast iron (painted)
21	Handwheel	Fe 42 UNI 7091	Fe 42 UNI 7091
* Components of seals kit

Available on request:
(*): A351 CF8M
(**): A564 TP.630 (17-4PH)
(x): 304 s.s.
(xx): 301 s.s.

(1): for DN150 & 200 available only in 304 S.S.

(2) DEVLON for DN150 PN25-40 - ANSI300, DN200 PN40
(.): Altri materiali disponibili a richiesta Other materials available on request

Temperature/pressure diagram for carbon steel valve

MAGNUM Split Wafer PN 16-40 ANSI 150-300 carbon steel ball valve - diagrams and breakaway torque - Temperature/pressure diagram for carbon steel valve

Temperature/pressure diagram for stainless steel valve

MAGNUM Split Wafer PN 16-40 ANSI 150-300 carbon steel ball valve - diagrams and breakaway torque - Temperature/pressure diagram for stainless steel valve

Flow/pressure loss diagram and Kv nominal coefficient

MAGNUM Split Wafer PN 16-40 ANSI 150-300 carbon steel ball valve - diagrams and breakaway torque - Flow/pressure loss diagram and Kv nominal coefficient

Kv is the coefficient, expressed in m3/h (with water at 15°C) causing a pressure loss of 1 bar.

*BREAKAWAY TORQUE IN Nm WITH TFM 1600 SEAT AND WATER INTERCEPTED FLUID ()**
SIZE	DN 15	DN 20	DN 25	DN 32	DN 40	DN 50	DN 65	DN 80	DN 100	DN 125	DN 150	DN 200
0 bar
PN16 bar	8	13	18	27	37	61	80	120	220	270	450	850
PN25 bar	9,5	15	20	29	40	67	95	130	240	383
PN40 bar	11	17	21	31	41	75	110	165	290	510
ANSI 150-20 bar	9	14	19	28	38	65	90	128	225	360	480	910
ANSI 300-50 bar	12	19	21	32	42	80	120	170	300	570

(*): If not lubricated fluids and/or fluids containing solid particles are intercepted, torques could be higher than those in the table.

Torque can vary depending on temperature and type of fluid, a safety factor 1.4 must be applied. Torque can drop on high frequency of operation.

The sizing of pneumatic actuators has been done considering a minimum supply pressure of 5,6 barg.

CASTING STEM EXTENSION WITH LEVER

MATERIALS
PART. N°	DESCRIPTION	MATERIAL
1	Extension	AISI304 S.S.
2	Pin	AISI 430 F
3	Bush	DELRIN
4	O-RING	NBR
5	Lever	Fe 37 galvanized (*)
6	Nut	galvanized carbon steel (*)
7	Holder Lever	galvanized carbon steel (*)
8	Holder screw	A2-70
9	Spacer	PTFE Carbon Filled

(*): On request available in Aisi 304 s.s.

DIMENSIONS
ISO VALVE	ØA	ØB	ØM	ØN	F/T	X	Y
F03	36	5,5	36	5,5	10/6	38,5	141,5
F04	42	5,5	42	M5	12/8	45,5	151,5
F05	50	6,5	50	6,5	16/10	48,5	276,5
F07	70	8,5	70	8,5	22/14	57,5	351,5
F10	102	11	102	11	30/18	79,5	451,5

NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order.

CASTING STEM EXTENSION FOR ACTUATORS

MATERIALS
PART. N°	DESCRIPTION	MATERIAL
1	Extension	ASTM A351 CF8M
2	Pin	AISI 430 F
3	Bush	DELRIN
4	O-RING	NBR

NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order

WELDED STEM EXTENSION WITH LEVER

MATERIALS
PART. N°	DESCRIPTION	MATERIAL
1	Extension	304 s.s.
2	Pin	AISI 430 F
3	Bush	DELRIN
4	O-Ring	NBR
5	Lever	Fe 37 galvanized (*)
6	Nut	galvanized carbon steel (*)
7	Holder Lever	galvanized carbon steel (*)
8	Holder screw	A2-70
9	Holder nut	A2-70 (**)
10	Spacer	PTFE Carbon Filled

(*): On request available in Aisi 304 s.s.

(**): No available on valves with Iso connection F04

DIMENSIONS
ISO VALVE	ØA	ØB	ØM	ØN	F/T	X	Y
F03	36	5,5	36	5,5	10/6	38,5	141,5
F04	42	5,5	42	M5	12/8	45,5	151,5
F05	50	6,5	50	6,5	16/10	48,5	276,5
F07	70	9	70	9	22/14	57,5	351,5
F10	102	11	102	11	30/18	79,5	451,5

NOTE: Code of the stem extension depending from drive’s type and valve’s connection; to be requested at the order.

WELDED STEM EXTENSION FOR ACTUATORS

MATERIALS
PART. N°	DESCRIPTION	MATERIAL
1	Extension	304 S.S.
2	Pin	AISI 430 F
3	Bush	DELRIN
4	O-RING	NBR

NOTE: Code of the stem extension depending from drive’s type and valve’s connection; to be requested at the order.

STEM EXTENSION WITH ADDITIONAL SEAL

MATERIALS
PART. N°	DESCRIPTION	MATERIAL
1	Extension	304 s.s.
2	Pin	A564 TP.630 (17-4ph)
3	Bottom Sealing	TFM1600
4	O-Ring	FKM
5	Chevron Ring	TFM1600
6	Packing Gland Ring	304 s.s.
7	Spring Washer	50CrV4 Galvanized
8	Stem Nut	UNI 3740-1 6S Galvanized
9	Stop Nut Plate	304 s.s.
10	Gasket	GRAFOIL

DIMENSIONS
ISO VALVE	ØA	ØB	ØM	ØN	F/T	C	D
F03	36	5,5	36	M5	10/6	20	10,2
F04	42	5,5	42	M5	12/8	26	15,1
F05	50	6,5	50	M6	16/10	35	21,2
F07	70	8,5	70	M8	22/14	47,5	28,4
F10	102	10,5	102	M10	30/18	61	35,2