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Magnum Split Wafer PN 16-40 ANSI 150-300 carbon steel ball valve

Magnum Split Wafer PN 16-40 ANSI 150-300 carbon steel ball valve
Category Magnum
Subcategory Magnum Split Wafer

Family Magnum Split Wafer PN 16-40 ANSI 150-300

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  • benefits
  • features
  • dimensions
  • materials
  • diagrams and breakaway torque
  • accessories
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1. Antistatic device ((electrical continuity between ball, stem and body)
Static electricity is avoided which can cause sparks and fire in an inflammable/explosive environment
Contact safety throughout the entire life of the valve

2. Double antifriction washer
Less Breakaway Torque is granted
Less wear comparing with the execution with the single washer

3."V" seals pack; 3 seals + o-ring
It ensures a perfect tightness even after a high number of cycles

4. Spring washer on the shaft seal
Guarantee of the recovery of the gap due to the wear caused by the rotational movement of the shaft avoiding leakage towards the outside part.
Allow to maintain energized the "chevron" seals (V), thus avoiding any leakage to the outside, against huge temperature excursions

5. Stretch Graphite seal
Tightness towards outside is granted, independently by the thermal excursions to which the valve is subjected

Greater precision in the alignment of axes due to a unique positioning in the process machining from raw material to finished valve
Longer lifetime of the valve
Less breakaway torque

Valve body in carbon steel made with NACE certified material as standard
Greater corrosion resistance
Greater ductility of the material

100% in- house manufacturing process technology
Maximum control and accuracy in all the stages of the manufacturing process
Flexibility in supply quickly special executions requested by customers

"Fire safe" Certificate
Guarantees the tightness of the valve also in case of fire

ATEX Certificate
Installation is possible in a potential explosive environment

TA LUFT fugitive emission Certificate
High level of safety of the tightness towards the outside is granted

PED Certificate
Full compliance with European Safety Standards for Pressure Equipment

UP to SIL 3 certified
Guarantee of the high level of functional safety

STANDARD FEATURES
• No protuding floating ball, full bore
• Soft-seat seal TFM 1600
• Standard for connecting flanges: EN 1092-1; ASME B16.5
• Operating temperature see temperature pressure diagram
• Pressure class: PN16-40; ANSI 150-300
• Tightness Class: EN12266-1 rate A
• Intercepted fluid: air, water, gas, petroleum and petrochemical products.
• Antistatic device EN12266-2
• Stem seal: TFM 1600 V-pack
• Additional seal on stem with FKM O-ring
• Anti Blow-out stem
• Actuator connection as per standard ISO 5211
• Closing angle >7°
• Superficial treatment: blueing

FEATURES ON REQUEST
• LF2 carbon steel for low temperature execution (-40 C°)
• For other flange types please contact our sales department.
• Sealing in: PTFE reinforced with glass (RPTFE-GF), PTFE reinforced with carbongraphite (RPTFE-CF) . For other types of materials please contact our sales department
• Mono-directional version with pressure-relief hole in the ball
• Stainless steel lever
• For versions in materials different from the standard (body, ball, stem), please contact our sales department.
• Stainless steel Stem nuts and springs
• Superficial treatment: white zinc coating ,epoxy coating
• For other coating please contact our sales department
• ATEX marking and certificate ON REQUEST

CERTIFICATIONS
• In compliance with European Directive 2014/68/EU PED; Fugitive Emisson ISO 15848 (ISO FE BH-C03-SSA 0); TA-LUFT VDI 2440; FIRE SAFE: ISO 10497 / API 607
• Safety integrity level up to SIL3 according to the IEC 61508
• In compliance with ATEX 2014/34/EU Directive , ATEX certificate ON REQUEST.

ENGINEERING STANDARDS
• Body thickness in compliance with: ASME B16.34, ASME VIII div.1, EN 12516.
• Materials and rating in compliance with ASME B16.34 for ANSI valves and EN 12516 for PN valves

DIMENSIONS
 SIZE
∅E
L
B
C
ATT.ISO
∅M
∅N
F/T
H
Y
V
 LEVER KIT
DN [mm]
[inch]
DN 15
1/2"
13
53
52
10
F03
36
M5
10/6
71
140
---
KLV58004
DN 20
3/4"
19
53
55
10
F03
36
M5
10/6
73
140
---
KLV58004
DN 25
1"
25
58
68
15
F04
42
M5
12/8
87
150
---
KLV58006
DN 32
1" 1/4
32
65
73
15
F04
42
M5
12/8
91
150
---
KLV58006
DN 40
1" 1/2
38
79
93
21
F05
50
M6
16/10
108
275
---
KLV58008
DN 50
2"
51
90
102
21
F05
50
M6
16/10
118
275
---
KLV58008
DN 65
2" 1/2
64
107
130,5
28
F07
70
M8
22/14
143
350
---
KLV58010
DN 80
3"
76
120
137,5
28
F07
70
M8
22/14
150
350
---
KLV58010
DN 100
4"
102
167
172
35
F10
102
M10
30/18
198
450
---
KLV58012
DN 125
5"
118
180
182
35
F10
102
M10
30/18
208
450
---
KLV58012
DN 150 PN16-ANSI150 (*)
6"
152
240
227,5
40,5
F14
140
M16
45/30
522
326
400
---
DN 150 PN25-40 - ANSI300
6"
152
240
227,5
40,5
F14
140
M16
45/30
522
347,5
600
---
DN 200 PN16-PN25-ANSI150 (*)
8"
203
314
274
44,8
F14
140
M16
52/35
516
347
500
---
DN 200 PN40
8"
203
314
274
44,8
F14
140
M16
52/35
614
348
500
---

STANDARD version with manual gearbox for DN150 and DN200.
(*) ON REQUEST version with manual lever.

DIMENSIONS   -PN-
SIZEPNAGRSHHOLES N°IPKgLSEALS KIT
DN [mm][inch]
DN 151/2"PN 16-403290452654M12152,153KGBV485040
DN 203/4"PN 16-4035100582754M12142,453KGBV485050
DN 251"PN 16-4042110682854M12163,558KGBV485060
DN 321" 1/4PN 16-40471307821004M16205,265KGBV485070
DN 401" 1/2PN 16-40581408831104M16207,579KGBV485080
DN 502"PN 16-406715010231254M16209,790KGBV485090
DN 652" 1/2PN 168317812231454M162016,4107KGBV485100
DN 652" 1/2PN 25-408317812231458M162016,1107KGBV485100
DN 803"PN 16-409019013831608M162020,2120KGBV485110
DN 1004"PN 1610723515831808M162040,4167KGBV485120
DN 1004"PN 25-4010723516231908M202540,5167KGBV485120
DN 1255"PN 1611725018832108M162548,2180KGBV485130
DN 1255"PN 25-4012527018832208M243057,9180KGBV485130
DN 150(*)6"PN 1615433221232408M2025109,3240KGBV485140
DN 1506"PN 25-4015433221832508M2424111,5240KGBV48514D
DN 200(*)8"PN 16188396268329512M2030191,8314KGBV485150
DN 200(*)8"PN 25188396278331012M2430196,5314KGBV485150
DN 2008"PN 40195408285332012M2730220314KGBV48515D

DIMENSIONS   -ANSI-
SIZEANSIAGRSHHOLES N°IPKgLSEALS KIT
DN [mm][inch]
DN 151/2"ANSI 150329034,91,660,341/2”UNC162,153KGBV485040
DN 151/2"ANSI 300349034,91,666,741/2”UNC162,153KGBV485040
DN 203/4"ANSI 1503510042,91,669,841/2”UNC162,553KGBV485050
DN 203/4"ANSI 3004011042,91,682,545/8”UNC163,153KGBV485050
DN 251"ANSI 1504211050,81,679,441/2”UNC163,458KGBV485060
DN 251"ANSI 3004511850,81,688,945/8”UNC203,858KGBV485060
DN 321" 1/4ANSI 1504713063,51,68941/2”UNC205,265KGBV485070
DN 321" 1/4ANSI 3004713063,51,698,445/8”UNC205,265KGBV485070
DN 401" 1/2ANSI 15058140731,698,441/2”UNC207,579KGBV485080
DN 401" 1/2ANSI 30058150731,6114,343/4”UNC228,679KGBV485080
DN 502"ANSI 1506715092,11,6120,645/8”UNC209,790KGBV485090
DN 502"ANSI 3007316092,11,6127,085/8”UNC2011,290KGBV485090
DN 652" 1/2ANSI 15083178104,81,6139,745/8”UNC2016,5107KGBV485100
DN 652" 1/2ANSI 30089190104,81,6149,283/4”UNC2518,7107KGBV485100
DN 803"ANSI 150901901271,6152,445/8”UNC2020,7120KGBV485110
DN 803"ANSI 300962051271,6168,383/4”UNC2524,0120KGBV485110
DN 1004"ANSI 150107235157,21,6190,585/8”UNC2040,7167KGBV485120
DN 1004"ANSI 300115250157,21,6200,083/4”UNC2548,2167KGBV485120
DN 1255"ANSI 150117250185,71,621683/4”UNC3048,3180KGBV485130
DN 150(*)6"ANSI 1501543322161,6241,383/4”UNC25110,3240KGBV485140
DN 1506"ANSI 3001543322161,6269,9123/4"UNC25112240KGBV48514D
DN 200(*)8"ANSI 150188396269,91,6298,583/4”UNC30193,7314KGBV485150

STANDARD version with manual gearbox for DN150 and DN200.
(*) ON REQUEST version with manual lever.

​​​​

MATERIALS
SPLIT WAFER PN16-40 ANSI 150-300 carbon steel
Description
A105 Carbon steel
LF2 Carbon steel
1
Body
ASTM A105
ASTM A350 LF2
2
Ring nut
3
Ball
ASTM A351 CF8(*) (1.4308/Gx5CrNi19-10)
ASTM A351 CF8(*) (1.4308/Gx5CrNi19-10)
4
Stem
ASTM A182F6A / A479 TP.410 (**)
ASTM A182F6A / A479 TP.410 (**)
5*
Seat
TFM1600 (.) (2)
TFM1600 (.) (2)
6*
Body-ring nut gasket
GRAFOIL
GRAFOIL
7*
Stem lower sealing
TFM1600 (.)
TFM1600 (.)
8*
Chevron rings
TFM1600 (.)
TFM1600 (.)
9*
Stem o-ring
FKM (.)
FKM (.)
10
Packing gland ring
Carbon steel galvanized (x) (1)
Carbon steel galvanized (x) (1)
11
Stop nut plate
304 S.S.
304 S.S.
12
Stem nut
UNI 3740-1 6S Galvanized (x)
UNI 3740-1 6S Galvanized (x)
13
Springs washer
50CrV4 Galvanized (xx)
50CrV4 Galvanized (xx)
14
Antistatic device
316 S.S.
316 S.S.
15
Lock nut
UNI 3740-1 6S Galvanized (x)
UNI 3740-1 6S Galvanized (x)
16
Holder screw
A2-70 UNI 3740 (304 S.S.)
A2-70 UNI 3740 (304 S.S.)
17
Holder screw
Carbon steel galvanized (x)
Carbon steel galvanized (x)
18
Lever
Fe37 Galvanized (x)
Fe37 Galvanized (x)
19
Body-ring nut screw
8.8 UNI 3740 Galvanized
A2.70 UNI 3740 (304 S.S)
20
Gear box
Cast iron (painted)
Cast iron (painted)
21
Handweel
Fe 42 UNI 7091
Fe 42 UNI 7091
* Components of seals kit

 Available on request:
(*): A351 CF8M
(**): A564 TP.630 (17-4PH)
(x): 304 s.s.
(xx): 301 s.s.

(1): for DN150 & 200 available only in 304 S.S.

(2) DEVLON for DN150 PN25-40 - ANSI300, DN200 PN40
(.): Altri materiali disponibili a richiesta Other materials available on request

Temperature/pressure diagram for carbon steel valve

Temperature/pressure diagram for stainless steel valve

BREAKAWAY TORQUE IN Nm WITH TFM 1600 SEAT AND WATER INTERCEPTED FLUID (*)
SIZE
DN 15
DN 20
DN 25
DN 32
DN 40
DN 50
DN 65
DN 80
DN 100
DN 125
DN 150
DN 200
0 bar












PN16 bar
8
13
18
27
37
61
80
120
220
270
450
850
PN25 bar
9,5
15
20
29
40
67
95
130
240
383


PN40 bar
11
17
21
31
41
75
110
165
290
510


ANSI 150-20 bar
9
14
19
28
38
65
90
128
225
360
480
910
ANSI 300-50 bar
12
19
21
32
42
80
120
170
300
570



(*): If not lubricated fluids and/or fluids containing solid particles are intercepted, torques could be higher than those in the table.

Torque can vary depending on temperature and type of fluid, a safety factor 1.4 must be applied. Torque can drop on high frequency of operation.

The sizing of pneumatic actuators has been done considering a minimum supply pressure of 5,6 barg.

WELDED STEM EXTENSION WITH LEVER

    MATERIALS
PART. N°
 DESCRIPTION
MATERIAL
1
Extension
AISI304 S.S.
2
Pin
AISI 430 F
3
Bush
DELRIN
4
O-RING
NBR
5
Lever
Fe 37 galvanized (*)
6
Nut
galvanized carbon steel (*)
7
Holder Lever
galvanized carbon steel (*)
8
Holder screw
A2-70
9
Lever nut
A2 (**)

(*): On request available in Aisi 304 s.s. (**): No available on valves with Iso connection F04.

DIMENSIONS
ISO
A
B
C
M
N
F/T
Y
F03
36
36
5,5
36
5,5
10/6
140
F04
43
42
5,5
42
M5
12/8
150
F05
45
50
6,5
50
6,5
16/10
275
F07
54
70
9
70
9
22/14
350
F10
76
102
11
102
11
30/18
450

NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order”

STEM EXTENSION FOR ACTUATORS

 MATERIALS
PART. N°
 DESCRIPTION
MATERIAL
1
Extension
304 S.S.
2
Pin
AISI 430 F
3
Bush
DELRIN
4
O-RING
NBR

NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order”

STEM EXTENSION WITH ADDITIONAL SEAL

 MATERIALS
PART. N°
 DESCRIPTION
 MATERIAL
1
Extension
304 s.s.
2
Pin
AA564 TP.630 (17-4ph)
3
Bottom Sealing
TFM1600
4
O-Ring
FKM
5
Chevron Ring
TFM1600
6
Packing Gland Ring
304 s.s.
7
Spring Washer
50CrV4 Galvanized
8
Stem Nut
UNI 3740-1 6S Galvanized
9
Stop Nut Plate
304 s.s.
10
Socket Head Cap Screw
A2-70 UNI 3740 (304 s.s.)

   DIMENSIONS
ISO
A
B
C
D
F/T
M
N
F03
20
36
5,5
10,22
10/6
36
M5
F04
26
42
5,5
15,08
12/8
42
M5
F05
35
50
6,5
21,14
16/10
50
M6
F07
47,5
65
8,5
28,41
22/14
70
M8
F10
61
102
10,5
35,13
30/18
102
M10

NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order”

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Ravenna (Italy), 27-29 march 2019