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Magnum Wafer PN 16-40 ANSI 150-300 stainless steel ball valve

Magnum Wafer PN 16-40 ANSI 150-300 stainless steel ball valve
Category Magnum
Subcategory Magnum Wafer

Family Magnum Wafer PN 16-40 ANSI 150-300

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  • benefits
  • features
  • dimensions
  • materials
  • diagrams and breakaway torque
  • accessories
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1. Antistatic device (electrical continuity between ball, stem and body)
Static electricity is avoided which can cause sparks and fire in an inflammable/explosive environment
Contact safety throughout the entire life of the valve

2. Double antifriction washer
Less Breakaway Torque is granted
Less wear comparing with the execution with the single washer

3. "V" seals pack; 3 seals + o-ring
It ensures a perfect tightness even after a high number of cycles

4. Spring washer on the shaft seal
Guarantee of the recovery of the gap due to the wear caused by the rotational movement of the shaft avoiding leakage towards the outside part.
Allow to maintain energized the "chevron" seals (V), thus avoiding any leakage to the outside, against huge temperature excursions

5. Stretch Graphite seal
Tightness towards outside is granted, independently by the thermal excursions to which the valve is subjected

Greater precision in the alignment of axes due to a unique positioning in the process machining from raw material to finished valve
Longer lifetime of the valve
Less breakaway torque

Valve body in carbon steel made with NACE certified material as standard
Greater corrosion resistance
Greater ductility of the material

100% in- house manufacturing process technology
Maximum control and accuracy in all the stages of the manufacturing process
Flexibility in supply quickly special executions requested by customers

"Fire safe" Certificate
Guarantees the tightness of the valve also in case of fire

ATEX Certificate
Installation is possible in a potential explosive environment

TA LUFT fugitive emission Certificate
High level of safety of the tightness towards the outside is granted

PED Certificate
Full compliance with European Safety Standards for Pressure Equipment

UP to SIL 3 certified
Guarantee of the high level of functional safety

STANDARD FEATURES

  • No protuding floating ball, full bore
  • Soft-seat seal: TFM 1600
  • Standard for connecting flanges: EN 1092-1; ASME B16.5
  • Operating temperature see temperature pressure diagram
  • Pressure class: PN16-40 - ANSI 150-300
  • Tightness Class: EN12266-1 rate A
  • Intercepted fluid: air, water, gas, petroleum and petrochemical products, aggressive fluids
  • Antistatic device EN12266-2
  • Stem seal: TFM 1600 V-pack
  • Additional seal on stem with FKM O-ring
  • Anti Blow-out stem
  • Actuator connection as per standard ISO 5211
  • Closing angle >7°
FEATURES ON REQUEST
  • For other flange types please contact our sales department
  • Heating jacket
  • Sealing in: PTFE reinforced with glass (RPTFE-GF), PTFE reinforced with carbon-graphite (RPTFE-CF). For other types of materials please contact our sales department
  • Mono-directional version with pressure-relief hole in the ball
  • Stainless steel lever; stainless steel Stem nuts and springs
  • For versions in materials different from the standard (body, ball, stem), please contact our sales department.
  • ATEX marking and certificate ON REQUEST
CERTIFICATIONS
  • In compilance with European Directive 2014/68/EU PED; Fugitive Emisson ISO 15848 (ISO FE BH-C03-SSA 0); TA-LUFT VDI 2440; FIRE SAFE: ISO 10497 / API 607
  • Safety integrity level up to SIL3 according to IEC 61508
  • In compliance with ATEX 2014/34/EU Directive , ATEX certificate ON REQUEST. 
ENGINEERING STANDARDS
  • Body thickness in compliance with: ASME B16.34, ASME VIII div.1, EN 12516.
  • Materials and rating in compliance with ASME B16.34 for ANSI valves and EN 12516 for PN valves

 DIMENSIONS
SIZE
∅E
L
B
C
ATT.ISO
∅M
∅N
F/T
H
Y
LEVER KIT
DN [mm]
[inch]
DN 15
1/2"
13
36
52
10
F03
36
M5
10/6
71
140
KLV58004
DN 20
3/4"
19
39
55
10
F03
36
M5
10/6
73
140
KLV58004
DN 25
1"
25
43
68
15
F04
42
M5
12/8
87
150
KLV58006
DN 32
1" 1/4
32
51 o 54
73
15
F04
42
M5
12/8
91
150
KLV58006
DN 40
1" 1/2
38
63
93
21
F05
50
M6
16/10
108
275
KLV58008
DN 50
2"
51
83
102
21
F05
50
M6
16/10
118
275
KLV58008
DN 65
2" 1/2
64
107
130,5
28
F07
70
M8
22/14
143
350
KLV58010
DN 80
3"
76
120
137,5
28
F07
70
M8
22/14
150
350
KLV58010
DN 100
4"
95
152
166
35
F10
102
M10
30/18
192
450
KLV58012

All valves have no protuding ball except DN32 (face to face 51 mm).

DIMENSIONS   -PN-
SIZE
PN
A
∅G
∅R
S
H
HOLES N°
∅I
P
L
Kg. (X)
Kg. (XX)
SEALS KIT
DN [mm]
[inch]
DN 15
1/2"
PN 16-40
32
90
45
1
65
4
M12
14
36
1,4
-
KGBV480040
DN 20
3/4"
PN 16-40
35
100
58
2
75
4
M12
14
39
1,8
-
KGBV480050
DN 25
1"
PN 16-40
42
110
68
2
85
4
M12
16
43
2,5
-
KGBV480060
DN 32
1" 1/4
PN 16-40
47
130
78
2
100
4
M16
20
51*
4,0
-
KGBV480070
DN 32
1" 1/4
PN 16-40
47
130
78
2
100
4
M16
20
54
4,3
-
KGBV480070
DN 40
1" 1/2
PN 16-40
58
140
88
3
110
4
M16
20
63
5,9
-
KGBV480080
DN 50
2"
PN 16-40
67
150
102
3
125
4
M16
20
83
8,9
6,3
KGBV480090
DN 65
2" 1/2
PN16
83
178
122
3
145
4
M16
20
107
16,2
9,7
KGBV480100
DN 65
2" 1/2
PN 25-40
83
178
122
3
145
8
M16
20
107
16,1
-
KGBV480100
DN80
3"
PN 16-40
90
190
138
3
160
8
M16
20
120
20,0
12,5
KGBV480110
DN 100
4"
PN16
101
220
160
3
180
8
M16
20
152
34,0
20,3
KGBV480120
DN 100
4"
PN 25-40
105
235
162
3
190
8
M20
25
152
39,1
-
KGBV480120

DIMENSIONS   -ANSI-
SIZE
ANSI
A
∅G
∅R
S
H
HOLES N°
∅I
P
L
Kg. (X)
SEALS KIT
DN [mm]
[inch]
DN 15
1/2"
ANSI 150
32
90
45
1
60,3
4
1/2”UNC
14
36
1,4
KGBV480040
DN 15
1/2"
ANSI 300
34
90
45
1
66,7
4
1/2”UNC
14
36
1,4
KGBV480040
DN 20
3/4"
ANSI 150
35
100
52
1,6
69,8
4
1/2”UNC
14
39
1,8
KGBV480050
DN 20
3/4"
ANSI 300
40
110
52
1,6
82,5
4
5/8”UNC
15
39
2,1
KGBV480050
DN 25
1"
ANSI 150
42
110
60
1,6
79,4
4
1/2”UNC
16
43
2,5
KGBV480060
DN 25
1"
ANSI 300
45
118
60
1,6
88,9
4
5/8”UNC
16
43
2,9
KGBV480060
DN 32
1" 1/4
ANSI 150
47
118
72
1,6
89
4
1/2”UNC
20
54
3,8
KGBV480070
DN 32
1" 1/4
ANSI 300
47
130
72
1,6
98,4
4
5/8”UNC
20
54
4,3
KGBV480070
DN 40
1" 1/2
ANSI 150
58
127
82
1,6
98,4
4
1/2”UNC
20
63
5,1
KGBV480080
DN 40
1" 1/2
ANSI 300
58
150
82
1,6
114,3
4
3/4”UNC
25
63
7,0
KGBV480080
DN 50
2"
ANSI 150
67
150
102
1,6
120,6
4
5/8”UNC
20
83
9,1
KGBV480090
DN 50
2"
ANSI 300
73
160
102
1,6
127,0
8
5/8”UNC
20
83
10,4
KGBV480090
DN 65
2" 1/2
ANSI 150
83
178
122
1,6
139,7
4
5/8”UNC
20
107
16,4
KGBV480100
DN 65
2" 1/2
ANSI 300
89
190
122
1,6
149,2
8
3/4”UNC
25
107
18,6
KGBV480100
DN 80
3"
ANSI 150
90
190
135
1,6
152,5
4
5/8”UNC
20
120
20,4
KGBV480110
DN 80
3"
ANSI 300
96
205
138
1,6
168,3
8
3/4”UNC
25
120
24,0
KGBV480110
DN 100
4"
ANSI 150
101
220
160
1,6
190,5
8
5/8”UNC
20
152
34,0
KGBV480120
DN 100
4"
ANSI 300
115
250
160
1,6
200,0
8
3/4”UNC
25
152
46,4
KGBV480120

*Protruding ball

MATERIALS TABLE FROM BAR
N°  Description 316 Stainless steel 
1Body ASTM A 182 F316 / A479TP.316 (x)  (1.4401 / X5CrNiMo 17-12-2) 
2Ring nut 
3Ball ASTM A351 CF8M (1.4408/Gx5CrNiMo19-12-2) 
4 Stem A564 TP.630 (17-4PH) 
5* Seat TFM1600 (.) 
6*  Stem lower sealing TFM1600 (.) 
7* Chevron rings TFM1600 (.) 
8* Body-Ring nut gasket TFM1600 (.) 
9* Stem o-ring FKM (.) 
10 Packing gland ring 304 S.S. 
11Stop nut plate 304 S.S. 
12Stem nut UNI 3740-1 6S Galvanized (x) 
13Springs washer 50CrV4 Galvanized (xx) 
14Antistatic device 316 S.S. 
15Lock nut UNI 3740-1 6S Galvanized (x) 
16Holder screw A2-70 UNI 3740 (304 S.S.) 
17 Holder screw Carbon steel galvanized (x) 
18 Lever Fe37 zincato-galvanized (x) 
* Components of seals kit 

MATERIALS TABLE CASTING
N°  Description CF8M Stainless steel 
1Body ASTM A351 CF8M (1.4408/Gx5CrNiMo19-12-2) 
2Ring nut 
3Ball ASTM A351 CF8M (1.4408/Gx5CrNiMo19-12-2) 
4 Stem A564 TP.630 (17-4PH) 
5* Seat TFM1600 (.) 
6*  Stem lower sealing TFM1600 (.) 
7* Chevron rings TFM1600 (.) 
8* Body-Ring nut gasket TFM1600 (.) 
9* Stem o-ring FKM (.) 
10 Packing gland ring 304 S.S. 
11Stop nut plate 304 S.S. 
12Stem nut UNI 3740-1 6S Galvanized (x) 
13Springs washer 50CrV4 Galvanized (xx) 
14Antistatic device 316 S.S. 
15Lock nut UNI 3740-1 6S Galvanized (x) 
16Holder screw A2-70 UNI 3740 (304 S.S.) 
17 Holder screw Carbon steel galvanized (x) 
18 Lever Fe37 zincato-galvanized (x) 
* Components of seals kit 


Available on request:rn
(x): 304 s.s.rn
(xx): 301 s.s.rn
(.): Other materials available on request

Temperature/pressure diagram for carbon steel valve

Temperature/pressure diagram for stainless steel valve

BREAKAWAY TORQUE IN Nm WITH TFM 1600 SEAT AND WATER INTERCEPTED FLUID (*)
SIZE
DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN 100 
0 bar 








PN16 bar 8131827376180120215
PN25 bar 9,5152029406795130230
PN40 bar 111721314175110165280
ANSI 150-20 bar 9141928386590128220
ANSI 300-50 bar 121921324280120170290


(*): If not lubricated fluids and/or fluids containing solid particles are intercepted, torques could be higher than those in the table.

Torque can vary depending on temperature and type of fluid, a safety factor 1.4 must be applied. Torque can drop on high frequency of operation.

The sizing of pneumatic actuators has been done considering a minimum supply pressure of 5,6 barg.

WELDED STEM EXTENSION WITH LEVER

    MATERIALS
PART. N°
 DESCRIPTION
MATERIAL
1
Extension
AISI304 S.S.
2
Pin
AISI 430 F
3
Bush
DELRIN
4
O-RING
NBR
5
Lever
Fe 37 galvanized (*)
6
Nut
galvanized carbon steel (*)
7
Holder Lever
galvanized carbon steel (*)
8
Holder screw
A2-70
9
Lever nut
A2 (**)

(*): On request available in Aisi 304 s.s. (**): No available on valves with Iso connection F04.

DIMENSIONS
ISO
A
B
C
M
N
F/T
Y
F03
36
36
5,5
36
5,5
10/6
140
F04
43
42
5,5
42
M5
12/8
150
F05
45
50
6,5
50
6,5
16/10
275
F07
54
70
9
70
9
22/14
350
F10
76
102
11
102
11
30/18
450

NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order”

STEM EXTENSION FOR ACTUATORS

 MATERIALS
PART. N°
 DESCRIPTION
MATERIAL
1
Extension
304 S.S.
2
Pin
AISI 430 F
3
Bush
DELRIN
4
O-RING
NBR

NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order”

STEM EXTENSION WITH ADDITIONAL SEAL

 MATERIALS
PART. N°
 DESCRIPTION
 MATERIAL
1
Extension
304 s.s.
2
Pin
AA564 TP.630 (17-4ph)
3
Bottom Sealing
TFM1600
4
O-Ring
FKM
5
Chevron Ring
TFM1600
6
Packing Gland Ring
304 s.s.
7
Spring Washer
50CrV4 Galvanized
8
Stem Nut
UNI 3740-1 6S Galvanized
9
Stop Nut Plate
304 s.s.
10
Socket Head Cap Screw
A2-70 UNI 3740 (304 s.s.)

   DIMENSIONS
ISO
A
B
C
D
F/T
M
N
F03
20
36
5,5
10,22
10/6
36
M5
F04
26
42
5,5
15,08
12/8
42
M5
F05
35
50
6,5
21,14
16/10
50
M6
F07
47,5
65
8,5
28,41
22/14
70
M8
F10
61
102
10,5
35,13
30/18
102
M10

NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order”

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OMC 2019
Ravenna (Italy), 27-29 march 2019