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MAGNUM Split Wafer 3 ways 4 seals PN 16-40 ANSI 150 carbon steel ball valve

MAGNUM Split Wafer 3 ways 4 seals PN 16-40 ANSI 150 carbon steel ball valve
Macro Ball valves
Category MAGNUM

Family MAGNUM Split Wafer 3 ways 4 seals PN 16-40 ANSI 150

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  • benefits
  • features
  • dimensions
  • materials
  • diagrams and breakaway torque
  • specifications
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1. Antistatic device ((electrical continuity between ball, stem and body)
Static electricity is avoided which can cause sparks and fire in an inflammable/explosive environment
Contact safety throughout the entire life of the valve

2. Double antifriction washer
Less Breakaway Torque is granted
Less wear comparing with the execution with the single washer

3."V" seals pack; 3 seals + o-ring
It ensures a perfect tightness even after a high number of cycles

4. Spring washer on the shaft seal
Guarantee of the recovery of the gap due to the wear caused by the rotational movement
of the shaft avoiding leakage towards the outside part.
Allow to maintain energized the "chevron" seals (V), thus avoiding any leakage to the
outside, against huge temperature excursions

5. Stretch Graphite seal
Tightness towards outside is granted, independently by the thermal excursions to
which the valve is subjected

Greater precision in the alignment of axes due to a unique positioning in the process machining from raw material to finished valve
Longer lifetime of the valve
Less breakaway torque

Valve body in carbon steel made with NACE certified material as standard
Greater corrosion resistance
Greater ductility of the material

100% in- house manufacturing process technology
Maximum control and accuracy in all the stages of the manufacturing process
Flexibility in supply quickly special executions requested by customers

ATEX Certificate
Installation is possible in a potential explosive environment

TA LUFT fugitive emission Certificate
High level of safety of the tightness towards the outside is granted

PED Certificate
Full compliance with European Safety Standards for Pressure Equipment

STANDARD FEATURES
• Floating ball, full bore
• Soft-seat seal Modified PTFE
• Standard for connecting flanges: EN1092-1, ASME B16.5
• Pressure Class : ANSI 150; PN16-40
• Tightness Class: EN12266-1 rate A
• Working temperature: -20°C +150°C
• Intercepted fluid: air, water, gas, petroleum and petrochemical products, aggressive fluids.
• Antistatic device EN12266-2
• Stem seal: Modified PTFE V-pack
• Additional seal on stem with FKM O-ring
• Anti Blow-out stem
• Actuator connection as per standard ISO 5211

EXECUTION ON REQUEST
• LF2 carbon steel for low temperature execution (-40°C)
• For other flange types please contact our sales department.
• Sealing in: PTFE reinforced with glass (PTFE-GF), PTFE reinforced with carbongraphite (PTFE-CF). For other types of materials please contact our sales department.
• Stainless steel lever
• Stainless steel stem nuts and springs
• For versions with materials (body/ball/stem) different from the standard please contact our sales department
• Surface treatment: white zinc coating, epoxy coating. For other coating please contact our sales department.
• Marking and certificate ATEX ON REQUEST

CERTIFICATIONS

• In compliance with European Directive 2014/68/EU PED; Fugitive Emission ISO 15848 (ISO FE BH-C03-SSA 0); Ta-Luft VDI: 2440
• Safety integrity level up to SIL3 according to the IEC 61508
• In compliance with ATEX 2014/34/EU Directive , ATEX certificate ON REQUEST.

ENGINEERING STANDARDS

• Body thickness in compliance with: ASME B16.34, ASME VIII div.1, EN12516
• Materials and rating in compliance with ASME B16.34 for ANSI valves and EN12516 for PN valves.

DIMENSIONS -PN-
SIZE
PN∅ELMABCATT. ISOF/TØG∅JØRSPØKHOLES N°ØIHYKg.LEVER KIT
SEALS KIT
DN [mm][inch]
151/2"16-40131246240559,2F0310/61129045215654M12731406,8KLV58004KGBV557040
203/4"16-401913679487113F0412/813010058214754M1290,415010,5KLV58006KGBV557050
251"16-402515185579219,1F0516/1014911068216854M12108,427515,2KLV58008KGBV557060
321" 1/416-403216796609519,1F0516/10164130782201004M16111,427520,8KLV58008KGBV557070
401" 1/216-403818510072119,526,4F0722/14185140883201104M16132,535026,1KLV58010KGBV557080
502"16-405120011081128,526,7F0722/141951501023201254M16141,535032,4KLV58010KGBV557090
652" 1/216642181219315433,2F1030/182201781223201454M16180,345047,6KLV58012KGBV557100
803"167624412610116233,2F1030/182391901353201608M16188,345057,9KLV58012KGBV557110
1004"1610232515012418233,2F1030/182962351583201808M16208,3450109KLV58012KGBV557120

DIMENSIONS -ANSI-
SIZE
ANSIØELMABCATT. ISOF/TØGØJØRSPØKHOLES N°
ØIHYKg.LEVER KIT
SEALS KIT
DN [mm][inch]
151/2"150131246240559,2F0310/61129035,11,61660,541/2"UNC731406,8KLV58004KGBV557040
203/4"1501913679487113F0412/813010042,91,61669,841/2"UNC90,415010,4KLV58006KGBV557050
251"1502515185579219,1F0516/1014911050,81,61679,241/2"UNC108,427515,2KLV58008KGBV557060
321" 1/41503216796609519,1F0516/1016413063,51,61688,941/2"UNC111,427521,3KLV58008KGBV557070
401" 1/21503818510072119,526,4F0722/14185140731,61698,641/2"UNC132,535026,4KLV58010KGBV557080
502"1505120011081128,526,7F0722/1419515091,91,620120,645/8"UNC141,535032,6KLV58010KGBV557090
652" 1/2150642181219315433,2F1030/18220178104,61,620139,745/8"UNC180,345046,6KLV58012KGBV557100
803"1507624412610116233,2F1030/182391901271,620152,445/8"UNC188,345058,5KLV58012KGBV557110
1004"15010232515012418233,2F1030/18296235157,21,620190,585/8"UNC208,3450109KLV58012KGBV557120

   MATERIALS  -  SPLIT WAFER PN16-40 ANSI 150

Description
A105  Carbon steel
A350 LF2 Carbon steel
1
Body
ASTM A105
ASTM A350 LF2
2
Ring nut
3
Side entry ring nut
4
Ball
ASTM A351 CF8M
5
Stem
A564 TP.630 (17-4PH)
6*
Seat
Modified PTFE
7*
Stem lower sealing
Modified PTFE
8*
Chavron ring
Modified PTFE
9*
Stem o-ring
FKM
10
Packing gland ring
Carbon steel galvanized (x)
11
Stem springs
Carbon steel galvanized (xx)
12
Stem nut
Carbon steel galvanized (x)
13
Stop nut plate
304 S.S.
14
Indicator
304 S.S.
15*
Body ring nut gasket
Grafoil
16*
Body side entry ring nut gasket
Grafoil
17
Body ring nut screw
8.8 galvanized
A2-70 (304 S.S.)
18
Body-side entring ring nut screw
19
Antistatic device
316 S.S.
20
Lock nut
Carbon steel galvanized (x)
21
Holder screw
A2-70 (304 S.S.)
22
Holder screw
Carbon steel galvanized (x)
23
Lever
Fe37 galvanized (x)
* Components of seals kit

AVAILABLE ON REQUEST:
(x) : 304 s.s.
(xx) : 301 s.s.

Flow/pressure loss diagram and Kv nominal coefficient

Kv is the coefficient, expressed in m3/h (with water at 15°C) causing a pressure loss of 1 bar.

Plan for "L" port

N.B.: “A” must be the rest position of the ball with SR FAIL CLOSE actuator.
B” must be the rest position of the ball with SR FAIL OPEN actuator.

View from above

 Plan for "T" port

With actuator 2 positions with 90° rotation are possible only: the configuration of the ball must always be communicated at our sales department.
N.B.: Choose the rest position of the ball with SR FAIL CLOSE actuator; whenever supplied with air, actuator turns in an anticlockwise direction.
Choose the rest position of the ball with SR FAIL OPEN actuator; whenever supplied with air, actuator turns in a clockwise direction.

View from above

The sizing of pneumatic actuators has been done considering a minimum supply pressure of 5,6 barg.
In case of not lubricated fluids and/or fluids containing solid particles, torques could be higher than the ones indicated.

CASTING STEM EXTENSION WITH LEVER

    MATERIALS
PART. N°
 DESCRIPTION
MATERIAL
1
Extension
AISI304 S.S.
2
Pin
AISI 430 F
3
Bush
DELRIN
4
O-RING
NBR
5
Lever
Fe 37 galvanized (*)
6
Nut
galvanized carbon steel (*)
7
Holder Lever
galvanized carbon steel (*)
8
Holder screw
A2-70
9
Spacer
PTFE Carbon Filled


(*): On request available in Aisi 304 s.s.

DIMENSIONS  
ISO VALVE
ØA
ØB
ØM
ØN
F/T
X
Y
F03
36
5,5365,5
10/638,5141,5
F04
425,542M512/845,5151,5
F05
506,5506,516/1048,5276,5
F07
708,5708,522/1457,5351,5
F10
102111021130/1879,5451,5


NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order.

CASTING STEM EXTENSION FOR ACTUATORS

 MATERIALS
PART. N°
 DESCRIPTION
MATERIAL
1
Extension
ASTM A351 CF8M
2
Pin
AISI 430 F
3
Bush
DELRIN
4
O-RING
NBR


NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order

WELDED STEM EXTENSION WITH LEVER

MATERIALS    
PART. N°
DESCRIPTION
MATERIAL
1
Extension
304 s.s.
2
Pin
AISI 430 F
3
Bush
DELRIN
4
O-Ring
NBR
5
Lever
Fe 37 galvanized (*)
6
Nut
galvanized carbon steel  (*)
7
Holder Lever
galvanized carbon steel  (*)
8
Holder screw
A2-70
9
Holder nut
A2-70 (**)
10
Spacer
PTFE Carbon Filled


(*): On request available in Aisi 304 s.s.

(**): No available on valves with Iso connection F04

DIMENSIONS
ISO VALVE
ØA
ØB
ØM
ØN
F/T
X
Y
F03
36
5,5365,510/638,5141,5
F04
425,542M512/845,5151,5
F05
506,5506,516/1048,5276,5
F07
70970922/1457,5351,5
F10
102111021130/1879,5451,5


NOTE: Code of the stem extension depending from drive’s type and valve’s connection; to be requested at the order.

WELDED STEM EXTENSION FOR ACTUATORS

MATERIALS    
PART. N°
DESCRIPTION
MATERIAL
1
Extension
304 S.S.
2
Pin
AISI 430 F
3
Bush
DELRIN
4
O-RING  
NBR


NOTE: Code of the stem extension depending from drive’s type and valve’s connection; to be requested at the order.

STEM EXTENSION WITH ADDITIONAL SEAL

 MATERIALS
PART. N°
 DESCRIPTION
 MATERIAL
1
Extension
304 s.s.
2
Pin
A564 TP.630 (17-4ph)
3
Bottom Sealing
TFM1600
4
O-Ring
FKM
5
Chevron Ring
TFM1600
6
Packing Gland Ring
304 s.s.
7
Spring Washer
50CrV4 Galvanized
8
Stem Nut
UNI 3740-1 6S Galvanized
9
Stop Nut Plate
304 s.s.
10
Gasket
GRAFOIL


DIMENSIONS
ISO VALVE
ØA
ØB
ØM
ØN
F/T
CD
F03
36
5,5
36M510/6
2010,2
F04
42
5,5
42M512/8
2615,1
F05
50
6,550M616/10
3521,2
F07
70
8,570M822/14
47,528,4
F10
102
10,5102M1030/18
6135,2

NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order.

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