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Zeus pneumatic valve

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ZEUS

1.Seal placed in the cylinder rather than on the piston
Longer stroke of the actuator and shutter will be achieved, granting higher flow rate (less flow loss)
Less wear of the seal

2.Piloting head inserts in 303 S.S.
Increases considerably the corrosion resistance caused by external agents.

3.Starting from DN63 metal piston with CHEMICAL NICKEL coating (10-15 micron)
Reduces the wear of the piston due to the achievement of a greater surface hardness (700-750 HV)

4.Seals pre-loaded by spring
Guarantee of the recovery of the gap due to the wear caused by the sliding of the shaft avoiding leakage towards the outside part.
Allow to maintain energized the "chevron" seals (V) compensating the dimensional changes even in case of huge temperature excursions

5.CHEVRON seals (V shape) with 4 seals in the lower part

It ensures a perfect tightness even after a high number of cycles

6.Rolled shaft
Less wear of the seals due to the low roughness (0,1 micron Ra) which facilitate the sliding of the shaft

7.Oscillating / self-aligning shutter
It fits perfectly to the valve body ensuring the maximum tightness

ATEX Certificate

Installation is allowed in a potential explosive environment

PED Certificate
Full compliance with European Safety Standards for Pressure Equipment

GENERAL FEATURES:
Threaded valve ends, as per EN 10226-1 Rp (ex ISO 7/1) for Ares valves; ISO 228/1 for Zeus valves. Other types available on request.
Assembling is possible in all positions: upright, flat or angled.
Range available from 3/8” to 2” in the Double Acting versions, Spring Return N.C. from above and below the plug, Spring Return N.O. from below the plug.
According to 2014/68/EU “PED”.
2014/34/EU ATEX configuration to request at time of order.
The variations in the actioning of the valve, the several combinations and the possibility to intercept the fluid from above or below the plug, originate multiple versions of the automatic valve.
In the table below are indicated the standard versions with the main parameters.
On the basis of the kind of valve and the variations of pressure ΔP that must be intercepted, the necessary control pressure can be individuated, and consequently, the code for the corresponding valve.
On request: versions for vacuum and oxygen service.

CONTROL MEDIA:
Driving media: compressed air, lubricated or dry, gas or neutral media.
Ambient temperature: -10°C to +60°C

OPERATING MEDIA:
Air,water, alcohol, oil, petroleum products, saline solutions, steam, etc. (as long as compatible with A 351 CF8M O CuSn5Zn5Pb5-B).
Pressure from 0 to 16 / 25 bar (steam from 180°C, from 0 to 10 bar) depending on the size and model chosen (see following pages).
Temperature from –10°C to 180°C.
Max. viscosity 600 cst (mm2/s).

ZEUS

ZEUS DIMENSIONS
DN [mm]
G * [inch]
Actuator
A
B
C
D
øE
F
ch. L
H
15
3/8”
Ø 50
166
143
156,5
44
70
65
27
12
15
1/2”
Ø 50
166
143
156,5
44
70
65
27
13
20
3/4”
Ø 50
174
148,5
165
44
70
75
33
14,3
20
3/4”
Ø 63
192,5
167
183,5
50,5
84,4
75
33
14,3
25
1”
Ø 50
---
175,5
---
---
---
---
---
17,5
25
1”
Ø 63
206
225
196
50,5
84,4
90
41
17,5
25
1”
Ø 90
254,5
180
245,5
66,2
116,4
90
41
19
32
1 1/4”
Ø 50
---
231
---
---
---
---
---
19
32
1 1/4”
Ø 63
215
235
205
50,5
84,4
110
50
18
32
1 1/4”
Ø 90
267
271
256
66,2
116,4
110
50
18
32
1 1/4”
Ø 110
---
240
---
---
---
---
---
20
40
1 1/2”
Ø 63
---
276
---
---
---
---
---
20
40
1 1/2”
Ø 90
270

264
66,2
116,4
120
58

40
1 1/2”
Ø 110
306

300
77,4
140,6
120
58

50
2”
Ø 63
---

---
---
---
---
---

50
2”
Ø 90
280

275
66,2
116,4
150
70

50
2”
Ø 110
316

311
77,4
140,6
150
70

*   On request NPT-threading

ZEUS HEAD Ø40

ZEUS HEAD Ø 40 DIMENSIONS

  Bronze version
DN
[mm]
G* [inch]
Actuator
A
B
C
H
39
ø61
F
ch. L
15
3/8”
Ø 40*
144
120,5
134
12
39
61
65
27
15
1/2”
Ø 40*
144
120,5
134
13
39
61
65
27
20
3/4”
Ø 40*
151
127,5
142,5
14,3
39
61
75
33
*On request NPT-threading

ZEUS


ZEUS MATERIALS
1
Valve body
Bronze CuSn5Zn5Pb5-B
2
Sleeve
Brass EN 12165 CW617N
3
Stem
316L S.S.
4*
Stem seals
PTFE-CF
5*
Body seal
GRAPHITE
6
Plug
316L S.S.
7
Plug seal
PTFE
8
Actuator cylinder
Poliammide PA 66 + GF 30%
9
Piston
Brass chem-nickel (PBT + GF 20% head ø50)
10
Threading inserts
303 S.S.
* For high purity application are allowable stem seals in virgin PTFE and body seals in Peek

ZEUS HEAD Ø40


ZEUS HEAD Ø40 MATERIALS
1
Valve body
Bronze CuSn5Zn5Pb5-B
2
Sleeve
Brass EN 12165 CW617N
3
Stem
316L S.S.
4*
Stem seals
PTFE-CF
5*
Body seal
GRAPHITE
6
Plug
316L S.S.
7
Plug seal
PTFE
8
Actuator cylinder
Poliammide PA 66 + GF 30%
9
Piston
PBT + GF 20%
10
Threading inserts
303 S.S.
* For high purity application are allowable stem seals in virgin PTFE and body seals in Peek

ZEUS

ZEUS HEAD Ø40

METHODS OF USE

Stroke limiter
It allows to limit the plug run in opening phase, therefore it regulates the flow. Available on all versions. In spring return normally open version it can be used as an emergency control.

Control
 A mm
Code
∅ 50 25,5
KLJL0016
∅ 63 21,5
KLJL0018
∅ 90 5,2
KLJL0021
∅ 1105,9
KLJL0023

Not available with ∅ 40 head.

Emergency manual override
It allows to open the valve in emergency cases (lack of pilot fluid, machinery damaged, lack of piloting signal). It is available on all normally closed valves.

Control
A
mm

Code
∅ 50
35,8
KLJA0016
∅ 63
35,8
KLJA0018
∅ 90
29,5
KLJA0021
∅ 110
29,5
KLJA0023

Not available with ∅ 40 head

Electro-pilot 3/2 - Solenoid valve 3/2 - 5/2

Control solenoid valve
Electro-pilot 3/2 for direct assembling.
Body and reel positionable at 360°.
Standard manual control.
Solenoid valve (NAMUR) sets for selection between function 5/3 or 3/2, achievable by rotating the interconnecting plate to 180°.
Room temperature: from –10°c to +50°C.

Voltage24 Vac115 Vac230 Vac12 Vdc24 Vdc
Electro-pilotEP415024EP415110EP415220EP412010EP412024

Voltage24 Vac115 Vac230 Vac12 Vdc24 Vdc
NAMUR Solenoid valve*ER8188A2ER8188A4ER8188A5ER8188C1ER8188C2
NAMUR interfaceKBNJ0001

* To be usedy with NAMUR interface only

Limit switch box
The control box to check the open/close positions with two mechanical limit switches is suitable for assembling on all the range of valves with actuators ∅50 - ∅63 - ∅90 - ∅110.
The terminals to connect the solenoid valve and the visual indicators provided with led are optional.
Level of protection: IP 65.
Room temperature: from –20° C to +70°C.
Access lead nr. 1 PG11.
Body material: polyamide (cap in trasparent polymethacrylate).

  Control
 A 
mm
∅ 50
52,1
∅ 63
47,5
∅ 90
37,7
∅ 110
29,5

AVAILABLE LIMIT SWITCH

Inductive limit switches NAMUR EExia
Nominal voltage: 8 Vdc
Consumes: working ≤1mA; resting ≥3 mA
Working temperature: from –20°C to +70°C

ConfigurationCode
1 Limit switch at the top: open valveKSIN9A0xx
1 Limit switch at the bottom: close valve.KSIN9C0xx
2 Limit switch open and close valveKSIN920xx

Proximity limit switches
Nominal voltage: 10÷30 Vdc
Consumes: 15mA;
Working temperature: from –20°C to +70°C

ConfigurationCode
1 Limit switch at the top: open valveKSI09A0xx
1 Limit switch at the bottom: close valve.KSI09C0xx
2 Limit switch open and close valveKSI0920xx

Mechanical limit switches
Limit switch at the top: open valve
Limit switch at the bottom: close valve
Max. capacity: 5A 250 Vac; 1A 250 Vdc

ConfigurationCode
2 Limit switchKSM0C20xx

xx = Ø  control heads
16 = Ø50
18 = Ø63
21 = Ø90
23 = Ø110

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OMC 2019
Ravenna (Italy), 27-29 march 2019