Zeus pneumatic valve

Macro Pneumatic valves

Category Angle seat valves

Subcategory Zeus

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DOWNLOAD CATALOGUE 3-2-4: ZEUS

ZEUS

1.Seal placed in the cylinder rather than on the piston
Longer stroke of the actuator and shutter will be achieved, granting higher flow rate (less flow loss)
Less wear of the seal

2.Piloting head inserts in 303 S.S.
Increases considerably the corrosion resistance caused by external agents.

3.Starting from DN63 metal piston with CHEMICAL NICKEL coating (10-15 micron)
Reduces the wear of the piston due to the achievement of a greater surface hardness (700-750 HV)

4.Seals pre-loaded by spring
Guarantee of the recovery of the gap due to the wear caused by the sliding of the shaft avoiding leakage towards the outside part.
Allow to maintain energized the "chevron" seals (V) compensating the dimensional changes even in case of huge temperature excursions

5.CHEVRON seals (V shape) with 4 seals in the lower part
It ensures a perfect tightness even after a high number of cycles

6.Rolled shaft
Less wear of the seals due to the low roughness (0,1 micron Ra) which facilitate the sliding of the shaft

7.Oscillating / self-aligning shutter
It fits perfectly to the valve body ensuring the maximum tightness

ATEX Certificate
Installation is allowed in a potential explosive environment

PED Certificate
Full compliance with European Safety Standards for Pressure Equipment

GENERAL FEATURES:
Threaded valve ends, as per EN 10226-1 Rp (ex ISO 7/1) for Ares valves; ISO 228/1 for Zeus valves. Other types available on request.
Assembling is possible in all positions: upright, flat or angled.
Range available from 3/8” to 2” in the Double Acting versions, Spring Return N.C. from above and below the plug, Spring Return N.O. from below the plug.
According to 2014/68/EU “PED”.
2014/34/EU ATEX configuration to request at time of order.
The variations in the actioning of the valve, the several combinations and the possibility to intercept the fluid from above or below the plug, originate multiple versions of the automatic valve.
In the table below are indicated the standard versions with the main parameters.
On the basis of the kind of valve and the variations of pressure ΔP that must be intercepted, the necessary control pressure can be individuated, and consequently, the code for the corresponding valve.
On request: versions for vacuum and oxygen service.

CONTROL MEDIA:
Driving media: compressed air, lubricated or dry, gas or neutral media.
Ambient temperature: -10°C to +60°C

OPERATING MEDIA:
Air,water, alcohol, oil, petroleum products, saline solutions, steam, etc. (as long as compatible with A 351 CF8M O CuSn5Zn5Pb5-B).
Pressure from 0 to 16 / 25 bar (steam from 180°C, from 0 to 10 bar) depending on the size and model chosen (see following pages).
Temperature from –10°C to 180°C.
Max. viscosity 600 cst (mm2/s).

ZEUS

ZEUS DIMENSIONS
DN [mm]	*G [inch]**	Actuator	A	B	C	D	øE	F	ch. L	H
15	3/8”	Ø 50	166	143	156,5	44	70	65	27	12
15	1/2”	Ø 50	166	143	156,5	44	70	65	27	13
20	3/4”	Ø 50	174	148,5	165	44	70	75	33	14,3
20	3/4”	Ø 63	192,5	167	183,5	50,5	84,4	75	33	14,3
25	1”	Ø 50	---	175,5	---	---	---	---	---	17,5
25	1”	Ø 63	206	225	196	50,5	84,4	90	41	17,5
25	1”	Ø 90	254,5	180	245,5	66,2	116,4	90	41	19
32	1 1/4”	Ø 50	---	231	---	---	---	---	---	19
32	1 1/4”	Ø 63	215	235	205	50,5	84,4	110	50	18
32	1 1/4”	Ø 90	267	271	256	66,2	116,4	110	50	18
32	1 1/4”	Ø 110	---	240	---	---	---	---	---	20
40	1 1/2”	Ø 63	---	276	---	---	---	---	---	20
40	1 1/2”	Ø 90	270		264	66,2	116,4	120	58
40	1 1/2”	Ø 110	306		300	77,4	140,6	120	58
50	2”	Ø 63	---		---	---	---	---	---
50	2”	Ø 90	280		275	66,2	116,4	150	70
50	2”	Ø 110	316		311	77,4	140,6	150	70
* On request NPT-threading

ZEUS HEAD Ø40

ZEUS HEAD Ø 40 DIMENSIONS
			Bronze version
DN [mm]	*G [inch]**	Actuator	A	B	C	H	39	ø61	F	ch. L
15	3/8”	Ø 40*	144	120,5	134	12	39	61	65	27
15	1/2”	Ø 40*	144	120,5	134	13	39	61	65	27
20	3/4”	Ø 40*	151	127,5	142,5	14,3	39	61	75	33
*On request NPT-threading

ZEUS

N°	ZEUS MATERIALS
1	Valve body	Bronze CuSn5Zn5Pb5-B
2	Sleeve	Brass EN 12165 CW617N
3	Stem	316L S.S.
4*	Stem seals	PTFE-CF
5*	Body seal	GRAPHITE
6	Plug	316L S.S.
7	Plug seal	PTFE
8	Actuator cylinder	Poliammide PA 66 + GF 30%
9	Piston	Brass chem-nickel (PBT + GF 20% head ø50)
10	Threading inserts	303 S.S.
* For high purity application are allowable stem seals in virgin PTFE and body seals in Peek

ZEUS HEAD Ø40

N°	ZEUS HEAD Ø40 MATERIALS
1	Valve body	Bronze CuSn5Zn5Pb5-B
2	Sleeve	Brass EN 12165 CW617N
3	Stem	316L S.S.
4*	Stem seals	PTFE-CF
5*	Body seal	GRAPHITE
6	Plug	316L S.S.
7	Plug seal	PTFE
8	Actuator cylinder	Poliammide PA 66 + GF 30%
9	Piston	PBT + GF 20%
10	Threading inserts	303 S.S.
* For high purity application are allowable stem seals in virgin PTFE and body seals in Peek

ZEUS

ZEUS HEAD Ø40

METHODS OF USE

Stroke limiter
It allows to limit the plug run in opening phase, therefore it regulates the flow. Available on all versions. In spring return normally open version it can be used as an emergency control.

Control	A mm	Code
∅ 50	25,5	KLJL0016
∅ 63	21,5	KLJL0018
∅ 90	5,2	KLJL0021
∅ 110	5,9	KLJL0023

Not available with ∅ 40 head.

Emergency manual override
It allows to open the valve in emergency cases (lack of pilot fluid, machinery damaged, lack of piloting signal). It is available on all normally closed valves.

Control	A mm	Code
∅ 50	35,8	KLJA0016
∅ 63	35,8	KLJA0018
∅ 90	29,5	KLJA0021
∅ 110	29,5	KLJA0023

Not available with ∅ 40 head

Electro-pilot 3/2 - Solenoid valve 3/2 - 5/2

Control solenoid valve
Electro-pilot 3/2 for direct assembling.
Body and reel positionable at 360°.
Standard manual control.
Solenoid valve (NAMUR) sets for selection between function 5/3 or 3/2, achievable by rotating the interconnecting plate to 180°.
Room temperature: from –10°c to +50°C.

Voltage	24 Vac	115 Vac	230 Vac	12 Vdc	24 Vdc
Electro-pilot	EP415024	EP415110	EP415220	EP412010	EP412024

Voltage	24 Vac	115 Vac	230 Vac	12 Vdc	24 Vdc
NAMUR Solenoid valve*	ER8188A2	ER8188A4	ER8188A5	ER8188C1	ER8188C2
NAMUR interface	KBNJ0001

* To be usedy with NAMUR interface only

Limit switch box
The control box to check the open/close positions with two mechanical limit switches is suitable for assembling on all the range of valves with actuators ∅50 - ∅63 - ∅90 - ∅110.
The terminals to connect the solenoid valve and the visual indicators provided with led are optional.
Level of protection: IP 65.
Room temperature: from –20° C to +70°C.
Access lead nr. 1 PG11.
Body material: polyamide (cap in trasparent polymethacrylate).

Control	A mm
∅ 50	52,1
∅ 63	47,5
∅ 90	37,7
∅ 110	29,5

AVAILABLE LIMIT SWITCH

Inductive limit switches NAMUR EExia
Nominal voltage: 8 Vdc
Consumes: working ≤1mA; resting ≥3 mA
Working temperature: from –20°C to +70°C

Configuration	Code
1 Limit switch at the top: open valve	KSIN9A0xx
1 Limit switch at the bottom: close valve.	KSIN9C0xx
2 Limit switch open and close valve	KSIN920xx

Proximity limit switches
Nominal voltage: 10÷30 Vdc
Consumes: 15mA;
Working temperature: from –20°C to +70°C

Configuration	Code
1 Limit switch at the top: open valve	KSI09A0xx
1 Limit switch at the bottom: close valve.	KSI09C0xx
2 Limit switch open and close valve	KSI0920xx