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HERCULES high pressure - high cycle carbon steel ball valve

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HERCULES high pressure - high cycle carbon steel ball valve
Macro Ball valves
Category HERCULES
Subcategory HERCULES high pressure - high cycle

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  • benefits
  • features
  • dimensions
  • materials
  • diagrams and breakaway torque
  • documents
HERCULES high pressure - high cycle carbon steel ball valve - benefits -

1. Seat in "EXTREME"**
Less wear comparing with not modify seat.
High resistance to stress.

2. Stainless steel ball, coated with 40μm Hard Chrome
Longer seal life due to the low wear of the ball.

3. “POWERAMMIDE”* stem bush
It grants a perfect alignment of the shaft on the body and prevents oscillations with high pressure.
No seizing.
High number of cycles.

4. Elastomer O-Ring with a hardness of 90 Shore A
No deterioration with quick operations.

4. Low-permeability O-ring "Rapid Gas Decompression"
Good resistance to explosive decompression.

5. Stem in 17-4 PH H900
Increased mechanical strenght about 5 times more compared to a standard 316 S.S.

5. Shaft rolling
Less wear of the seals due to the low roughness (0,4 micron Ra) which facilitate the sliding of the shaft

6. Antistatic device (electrical continuity between ball, stem and body)
Static electricity is avoided which can cause sparks and fire in an inflammable/explosive environment.
Contact safety throughout the entire life of the valve.

PED Certificate
Full compliance with European safety standards for pressure equipment (for DN ≥ 32).

Fire safe design
Guarantees the tightness of the valve also in case of fire.

Atex Certificate
Installation is possible in a potential explosive environment

UP to SIL 3 certified
Guarantee of the high level of functional safety

*Blend of polymers and aramid filler
**Aromatic polyamide long chemical structure

GENERAL FEATURES:
• Ends: Threaded ends EN ISO 228 o NPT
• Working temperature: from -20°C to +100° with NBR Oring, from -20°C to +160°C with FKM Oring (on request)
• Working pressure: DN6, DN8, DN10, DN15 PN500/7000 psi - DN20 e DN25 PN400/6000 psi - DN32, DN40, DN50 PN320/4500 psi
• Working media: Self-lubricating liquids and gaseous, compatible with the constructive materials.
• Antistatic device.
• Fire safe design.

SPECIAL EXECUTION ON REQUEST:
For other applications, please contact our technical department.

CERTIFICATIONS:
• ATEX version in conformity with European Directive 2014/34/EU.
• ATEX certificate on request.
• Safety integrity level up to SIL 3 according to the IEC 61508.
• In compliance with European Directive 2014/68/EU PED.

HERCULES high pressure - high cycle carbon steel ball valve - dimensions -

DIMENSIONS
  SIZE
A
B
C
D
E
F
G
ØH
Ch.Q
□M
□N
P
R
S
DN [mm]
[inch]
DN 6
1/8"
69
1/8"
30
13
17
27
10
6
19
21x30
6
M5
103,5
56,1
DN 8
1/4"
69
1/4"
30
13
17
27
10
6
19
21x30
6
M5
103,5
56,1
DN 10
3/8"
72
3/8"
45
19,7
25,3
38,3
13
9
24
29,7 (F04)
9
M5
140
75,5
DN 15
1/2"
83
1/2"
50
25
28
41
13
13
32
29,7 (F04)
9
M5
140
83,6
DN 20
3/4"
95
3/4"
55
27,5
31
46
15
19
37
35,36 (F05)
11
M6
212
94,8
DN 25
1"
113
1"
65
32,5
35
50
15
25
45
35,36 (F05)
11
M6
212
103,8
DN 32
1"1/4
111
1"1/4
80
38
42
62
20
32
55
49,5 (F07)
14
M8
315
121,6
DN 40
1"1/2
130
1"1/2
90
44
46
66
20
38
65
49,5 (F07)
14
M8
315
131,6
DN 50
2"
140
2"
120
59
61
81
20
51
80
49,5 (F07)
17
M8
315
161,7

HERCULES high pressure - high cycle carbon steel ball valve - materials -

   MATERIALS
1
Body
≤DN25: 1.0737 (11SMnPb37); ≥DN32: 1.0577 (S355J2) Zinc coated
2
Ball
A217 CA15 / A479 tp. 410 / A182 F6A + Hard chromium plated
3*
O-ring
NBR (FKM on request)
4*
wer bush
Blend of polymers and aramid filler
5*
Upper bush
Blend of polymers and aramid filler
6
Stem
A564 Tp 630 (17-4 PH)
7*
O-ring
NBR (FKM on request)
8
Ends
≤DN25: 1.0737 (11SMnPb37) / ASTM A350 LF2;   ≥DN32: 1.0577 (S355J2) / ASTM A350 LF2 - Zinc coated
9*
Seats
Aromatic polyamide long chemical structure
10
Antistatic device spring
1.4310 - X12CrNi17-7
11
Upper antistatic device spring
1.4310 - X12CrNi17-7
12**
Holder screw
X5CrNiMo1713 - 316 S.S.
13**
Lever
EN AB 46100 - AL SI 11 CU (FE)  - Painted
14**
Screw
A2 - 70
* Seals kit components
** Lever kit components

PRESSURE/TEMPERATURE DIAGRAM

HERCULES high pressure - high cycle carbon steel ball valve - diagrams and breakaway torque - PRESSURE/TEMPERATURE DIAGRAM

DN6, DN8, DN10, DN15PN500/7000 psi
DN20 e DN25PN400/6000 psi
DN32, DN40, DN50PN320/4500 psi

BREAKAWAY TORQUES Nm
PN
DN 6
1/8"
DN8
1/4"
DN 10
3/8"
DN 15
1/2"
DN 20
3/4"
DN 25
1"
DN 32 1"1/4
DN 40
1"1/2
DN 50
2"
PN 500 bar
10
18
20





PN 400 bar



31
40



PN 320 bar





61
83
125
Torque can vary depending on temperature and type of fluid, a safety factor 1.4 must be applied.

FLOW RATE KV m3/h
KV m3/h
5,2
11
20
60
100
130
170
280
Kv is the coefficient, expressed in m3/h (with water at 15°C) causing a pressure loss of 1 bar.

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