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Family Magnum Split Wafer PN 63-100 ANSI 600
1. Antistatic device ((electrical continuity between ball, stem and body)
Static electricity is avoided which can cause sparks and fire in an inflammable/explosive environment
Contact safety throughout the entire life of the valve
2. Double antifriction washer
Less Breakaway Torque is granted
Less wear comparing with the execution with the single washer
3."V" seals pack; 3 seals + o-ring
It ensures a perfect tightness even after a high number of cycles
4. Spring washer on the shaft seal
Guarantee of the recovery of the gap due to the wear caused by the rotational movement of the shaft avoiding leakage towards the outside part.
Allow to maintain energized the "chevron" seals (V), thus avoiding any leakage to the outside, against huge temperature excursions
5. Stretch Graphite seal
Tightness towards outside is granted, independently by the thermal excursions to which the valve is subjected
Greater precision in the alignment of axes due to a unique positioning in the process machining from raw material to finished valve
Longer lifetime of the valve
Less breakaway torque
Valve body in carbon steel made with NACE certified material as standard
Greater corrosion resistance
Greater ductility of the material
100% in- house manufacturing process technology
Maximum control and accuracy in all the stages of the manufacturing process
Flexibility in supply quickly special executions requested by customers
"Fire safe" Certificate
Guarantees the tightness of the valve also in case of fire
ATEX Certificate
Installation is possible in a potential explosive environment
TA LUFT fugitive emission Certificate
High level of safety of the tightness towards the outside is granted
PED Certificate
Full compliance with European Safety Standards for Pressure Equipment
UP to SIL 3 certified
Guarantee of the high level of functional safety
STANDARD FEATURES
• No protuding floating ball, full bore
• Soft-seat seal: DEVLON
• Standard for connecting flanges: EN 1092-1; ANSI B16.5
• Operating temperature see temperature pressure diagram
• Pressure class: PN 63-100; ANSI 600
• Tightness Class: EN12266-1 rate A
• Intercepted fluid: petrochemical products, self-lubricating fluids (liquid and gaseous), compatible with the constructive materials. For others application please contact our sales department.
• Antistatic device EN12266-2
• Stem seal: TFM 1600 V-pack
• Additional seal on stem with FKM O-ring
• Anti Blow-out stem
• Actuator connection as per standard ISO 5211
• Closing angle >7°
FEATURES ON REQUEST
• For other flange types please contact our sales department.
• Sealing in: PTFE reinforced with glass (RPTFE-GF), PTFE reinforced with carbongraphite (RPTFE-CF). For other types of materials please contact our sales department
• Mono-directional version with pressure-relief hole in the ball
• Stainless steel lever
• Stainless steel Stem nuts and springs
• For versions in materials different from the standard (body, ball, stem), please contact our sales department.
• Marking and certificate ATEX ON REQUEST
CERTIFICATIONS
• In compliance with European Directive 2014/68/EU PED; Fugitive Emisson ISO 15848 (ISO FE BH-C03-SSA 0); TA-LUFT VDI 2440; FIRE SAFE: ISO 10497 / API 607
• Safety integrity level up to SIL3 according to the IEC 61508
• In compliance with ATEX 2014/34/EU Directive , ATEX certificate ON REQUEST.
ENGINEERING STANDARD
• Body thickness in compliance with: ASME B16.34, ASME VIII div.1, EN 12516.
• Materials and rating in compliance with ASME B16.34 for ANSI valves and EN 12516 for PN valves
DIMENSIONS | ||||||||||||
| SIZE | ∅E | L | B | C | ATT.ISO | ∅M | ∅N | F/T | H | Y | LEVER KIT | |
| DN [mm] | [inch] | |||||||||||
| DN 15 | 1/2" | 13 | 68 | 54,5 | 95 | F04 | 42 | M5 | 12/8 | 80 | 150 | KLV58006 |
| DN 20 | 3/4" | 19 | 72 | 57,5 | 95 | F04 | 42 | M5 | 12/8 | 83 | 150 | KLV58006 |
| DN 25 | 1" | 25 | 87 | 71,5 | 14,6 | F05 | 50 | M6 | 16/10 | 95 | 275 | KLV58008 |
| DN 32 | 1" 1/4 | 32 | 92 | 76,5 | 14,6 | F05 | 50 | M6 | 16/10 | 100 | 275 | KLV58008 |
| DN 40 | 1" 1/2 | 38 | 107 | 98,5 | 20,4 | F07 | 70 | M8 | 22/14 | 120 | 350 | KLV58010 |
| DN 50 | 2" | 51 | 115 | 107,5 | 20,4 | F07 | 70 | M8 | 22/14 | 129 | 350 | KLV58010 |
| DN 65 | 2" 1/2 | 64 | 140 | 144 | 25,1 | F10 | 102 | M10 | 30/18 | 180 | 450 | KLV58012 |
| DN 80 | 3" | 76 | 150 | 151,5 | 25,1 | F10 | 102 | M10 | 30/18 | 188 | 450 | KLV58012 |
| DN 100 | 4" | 102 | 190 | 196,5 | 40,5 | F14 | 140 | M16 | 45/30 | 233 | 800 | KLV58014 |
| DIMENSIONS -PN- | |||||||||||||
| SIZE | PN | A | G | R | S | H | HOLES N° | I | P | Kg | L | SEALS KIT | |
| DN [mm] | [inch] | ||||||||||||
| DN 15 | 1/2" | PN 63-100 | 40 | 95 | 45 | 2 | 75 | 4 | M12 | 16 | 4,2 | 68 | KGBV472040 |
| DN 20 | 3/4" | PN 63-100 | 45 | 115 | 58 | 2 | 90 | 4 | M16 | 20 | 6,7 | 72 | KGBV472050 |
| DN 25 | 1" | PN 63-100 | 50 | 125 | 68 | 2 | 100 | 4 | M16 | 20 | 6,9 | 87 | KGBV472060 |
| DN 32 | 1" 1/4 | PN 63-100 | 55 | 145 | 78 | 2 | 110 | 4 | M20 | 24 | 9,3 | 92 | KGBV472070 |
| DN 40 | 1" 1/2 | PN 63-100 | 68 | 160 | 88 | 3 | 125 | 4 | M20 | 24 | 13,5 | 107 | KGBV472080 |
| DN 50 | 2" | PN 63 | 79 | 170 | 102 | 3 | 135 | 4 | M20 | 24 | 16,5 | 115 | KGBV472090 |
| DN 50 | 2" | PN 100 | 79 | 185 | 102 | 3 | 145 | 4 | M24 | 28 | 19,5 | 115 | KGBV472090 |
| DN 65 | 2" 1/2 | PN 63 | 94 | 208 | 122 | 3 | 160 | 8 | M20 | 25 | 29,5 | 140 | KGBV472100 |
| DN 65 | 2" 1/2 | PN 100 | 101 | 220 | 122 | 3 | 170 | 8 | M24 | 30 | 33,2 | 140 | KGBV472100 |
| DN 80 | 3" | PN 63 | 101,5 | 220 | 138 | 3 | 170 | 8 | M20 | 25 | 34,9 | 150 | KGBV472110 |
| DN 80 | 3" | PN 100 | 108,5 | 235 | 138 | 3 | 180 | 8 | M24 | 30 | 40,3 | 150 | KGBV472110 |
| DN 100 | 4" | PN 63 | 123 | 275 | 162 | 3 | 200 | 8 | M24 | 30 | 67,5 | 190 | KGBV472120 |
| DN 100 | 4" | PN 100 | 123 | 275 | 162 | 3 | 210 | 8 | M27 | 32 | 67,2 | 190 | KGBV472120 |
DIMENSIONS -ANSI- | |||||||||||||
| SIZE | ANSI | A | G | R | S | H | HOLES N° | I | P | Kg | L | SEALS KIT | |
| DN [mm] | [inch] | ||||||||||||
| DN 15 | 1/2" | ANSI 600 | 40 | 95 | 34,9 | 6,3 | 66,7 | 4 | 1/2”UNC | 16 | 4,1 | 68 | KGBV472040 |
| DN 20 | 3/4" | ANSI 600 | 45 | 115 | 42,9 | 6,3 | 82,6 | 4 | 5/8”UNC | 20 | 4,4 | 72 | KGBV472050 |
| DN 25 | 1" | ANSI 600 | 50 | 125 | 50,8 | 6,3 | 88,9 | 4 | 5/8”UNC | 20 | 6,3 | 87 | KGBV472060 |
| DN 32 | 1" 1/4 | ANSI 600 | 55 | 135 | 63,5 | 6,3 | 98,4 | 4 | 5/8”UNC | 20 | 7,6 | 92 | KGBV472070 |
| DN 40 | 1" 1/2 | ANSI 600 | 68 | 155 | 73 | 6,3 | 114,3 | 4 | 3/4”UNC | 24 | 11,2 | 107 | KGBV472080 |
| DN 50 | 2" | ANSI 600 | 79 | 170 | 92,1 | 6,3 | 127 | 8 | 5/8”UNC | 20 | 15,5 | 115 | KGBV472090 |
| DN 65 | 2" 1/2 | ANSI 600 | 94 | 208 | 104,8 | 6,3 | 149,2 | 8 | 3/4”UNC | 25 | 28,3 | 140 | KGBV472100 |
| DN 80 | 3" | ANSI 600 | 101,5 | 220 | 127 | 6,3 | 168,3 | 8 | 3/4”UNC | 25 | 33,8 | 150 | KGBV472110 |
| DN 100 | 4" | ANSI 600 | 126 | 279 | 157,2 | 6,3 | 215,9 | 8 | 7/8”UNC | 30 | 68,2 | 190 | KGBV472120 |
MATERIALS SPLIT WAFER PN63-100 ANSI 600 stainless steel | ||
| N° | Description | 316 Stainless steel |
| 1 | Body | ASTM A182 F316 / A479TP.316 (x) (1.4401 / X5CrNiMo17-12-2) |
| 2 | Ring nut | |
| 3 | Ball | ASTM A351 CF8M (1.4408/GX5CrNiMo19-12-2) |
| 4 | Stem | A564 TP.630 (17-4PH) |
| 5* | Seat | DEVLON |
| 6* | Body-ring nut gasket | GRAFOIL |
| 7* | Stem lower sealing | TFM1600 (.) |
| 8* | Chevron rings | TFM1600 (.) |
| 9* | Stem o-ring | FKM (.) |
| 10 | Packing gland ring | 304 S.S. |
| 11 | Stop nut plate | 304 S.S. |
| 12 | Stem nut | UNI 3740-1 6S Galvanized (x) |
| 13 | Springs washer | 50CrV4 Galvanized (xx) |
| 14 | Antistatic device | 316 S.S. |
| 19 | Body-ring nut screw | A2-70 UNI 3740 (304 S.S.) |
| 15 | Lock nut | UNI 3740-1 6S Galvanized (x) |
| 16 | Holder screw | A2-70 UNI 3740 (304 S.S.) |
| 17 | Holder screw | Carbon steel galvanized (x) |
| 18 | Lever | Fe37 Galvanized (x) |
| * Components of seals kit | ||
Temperature/pressure diagram for carbon steel valve
Temperature/pressure diagram for stainless steel valve
The sizing of pneumatic actuators has been done considering a minimum supply pressure of 5,6 barg.
WELDED STEM EXTENSION WITH LEVER
MATERIALS | ||
| PART. N° | DESCRIPTION | MATERIAL |
| 1 | Extension | AISI304 S.S. |
| 2 | Pin | AISI 430 F |
| 3 | Bush | DELRIN |
| 4 | O-RING | NBR |
| 5 | Lever | Fe 37 galvanized (*) |
| 6 | Nut | galvanized carbon steel (*) |
| 7 | Holder Lever | galvanized carbon steel (*) |
| 8 | Holder screw | A2-70 |
| 9 | Lever nut | A2 (**) |
DIMENSIONS | |||||||
ISO | A | B | C | M | N | F/T | Y |
F03 | 36 | 36 | 5,5 | 36 | 5,5 | 10/6 | 140 |
F04 | 43 | 42 | 5,5 | 42 | M5 | 12/8 | 150 |
F05 | 45 | 50 | 6,5 | 50 | 6,5 | 16/10 | 275 |
F07 | 54 | 70 | 9 | 70 | 9 | 22/14 | 350 |
F10 | 76 | 102 | 11 | 102 | 11 | 30/18 | 450 |
STEM EXTENSION FOR ACTUATORS
MATERIALS | ||
| PART. N° | DESCRIPTION | MATERIAL |
| 1 | Extension | 304 S.S. |
| 2 | Pin | AISI 430 F |
| 3 | Bush | DELRIN |
| 4 | O-RING | NBR |
STEM EXTENSION WITH ADDITIONAL SEAL
MATERIALS | ||
| PART. N° | DESCRIPTION | MATERIAL |
| 1 | Extension | 304 s.s. |
| 2 | Pin | AA564 TP.630 (17-4ph) |
| 3 | Bottom Sealing | TFM1600 |
| 4 | O-Ring | FKM |
| 5 | Chevron Ring | TFM1600 |
| 6 | Packing Gland Ring | 304 s.s. |
| 7 | Spring Washer | 50CrV4 Galvanized |
| 8 | Stem Nut | UNI 3740-1 6S Galvanized |
| 9 | Stop Nut Plate | 304 s.s. |
| 10 | Socket Head Cap Screw | A2-70 UNI 3740 (304 s.s.) |
DIMENSIONS | |||||||
| ISO | A | B | C | D | F/T | M | N |
| F03 | 20 | 36 | 5,5 | 10,22 | 10/6 | 36 | M5 |
| F04 | 26 | 42 | 5,5 | 15,08 | 12/8 | 42 | M5 |
| F05 | 35 | 50 | 6,5 | 21,14 | 16/10 | 50 | M6 |
| F07 | 47,5 | 65 | 8,5 | 28,41 | 22/14 | 70 | M8 |
| F10 | 61 | 102 | 10,5 | 35,13 | 30/18 | 102 | M10 |
DIMENSIONS | |||||||
| ISO | A | B | C | M | N | F/T | Y |
| F03 | 36 | 36 | 5,5 | 36 | 5,5 | 10/6 | 140 |
| F04 | 43 | 42 | 5,5 | 42 | M5 | 12/8 | 150 |
| F05 | 45 | 50 | 6,5 | 50 | 6,5 | 16/10 | 275 |
| F07 | 54 | 70 | 9 | 70 | 9 | 22/14 | 350 |
| F10 | 76 | 102 | 11 | 102 | 11 | 30/18 | 450 |
