THOR Split Body 3 ways 4 seals PN 16-40 ANSI 150 carbon steel ball valve

Macro Ball valves

Category THOR

Subcategory THOR Split Body 3 ways 4 seals

Family THOR Split Body 3 ways 4 seals PN 16-40 ANSI 150

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THOR Split Body 3 ways 4 seals PN 16-40 ANSI 150 carbon steel ball valve - benefits -

1. Antistatic device ((electrical continuity between ball, stem and body)
Static electricity is avoided which can cause sparks and fire in an inflammable/explosive environment
Contact safety throughout the entire life of the valve

2. Double antifriction washer
Less Breakaway Torque is granted
Less wear comparing with the execution with the single washer

3. "V" seals pack; 3 seals + o-ring
It ensures a perfect tightness even after a high number of cycles

4. Spring washer on the shaft seal
Guarantee of the recovery of the gap due to the wear caused by the rotational movement of the shaft avoiding leakage towards the outside part.
Allow to maintain energized the "chevron" seals (V), thus avoiding any leakage to the outside, against huge temperature excursions

5. Stretch Graphite seal
Tightness towards outside is granted, independently by the thermal excursions to which the valve is subjected

Greater precision in the alignment of axes due to a unique positioning in the process machining from raw material to finished valve
Less breakaway torque
Longer lifetime of the valve

Easy maintainance directly on site
Reduced maintainance costs

Valve body in carbon steel made with NACE certified material as standard
Greater corrosion resistance
Greater ductility of the material

100% in- house manufacturing process technology
Maximum control and accuracy in all the stages of the manufacturing process
Flexibility in supply quickly special executions requested by customers

ATEX Certificate
Installation is possible in a potential explosive environment

TA LUFT fugitive emission Certificate
High level of safety of the tightness towards the outside is granted

PED Certificate
Full compliance with European Safety Standards for Pressure Equipment

UP to SIL 3 certified
Guarantee of the high level of functional safety

STANDARD EXECUTIONS
• Floating ball, full bore
• Soft-seat seal TFM 1600
• Standard for connecting flanges: EN1092-1, ASME B16.5
• Pressure Class : ansi 150; PN16-40
• Tightness Class: EN12266-1 rate A
• Working temperature: -20°C +150°C
• Intercepted fluid: air, water, gas, petroleum and petrochemical products, aggressive fluids.
• Antistatic device EN12266-2
• Stem seal: TFM1600 V-pack
• Additional seal on stem with FKM O-ring
• Anti Blow-out stem
• Actuator connection as per standard ISO 5211

EXECUTIONS ON REQUEST
• LF2 carbon steel for low temperature execution (-40°C)
• For other flange types please contact our sales department.
• Sealing in: PTFE reinforced with glass (RPTFE-GF), PTFE reinforced with carbongraphite (RPTFE-CF). For other types of materials please contact our sales department.
• Stainless steel lever
• Stainless steel stem nuts and springs
• For special versions with materials (body/ball/stem) different from the standard please contact our sales department
• Surface treatment: white zinc coating, epoxy coating. For other coating please contact our sales department.
• ATEX marking and certificate ON REQUEST

CERTIFICATIONS
• In compliance with European Directive 2014/68/EU PED; Fugitive Emission ISO 15848 (ISO FE BH-C03-SSA 0); Ta-Luft VDI: 2440
• Safety integrity level up to SIL3 according to the IEC 61508
• In compliance with ATEX 2014/34/EU Directive , ATEX certificate ON REQUEST.

ENGINEERING STANDARDS
• Body thickness in compliance with: ASME B16.34, ASME VIII div.1, EN12516
• Materials and rating in compliance with ASME B16.34 for ANSI valves and EN12516 for PN valves.

THOR Split Body 3 ways 4 seals PN 16-40 ANSI 150 carbon steel ball valve - dimensions -

DIMENSIONS -PN-
SIZE		PN	∅E	L	M	A	B	C	ATT. ISO	F/T	∅G	∅J	∅R	S	P	∅K	N° FORI	∅I	H	Y	Kg	LEVER KIT	SEALS KIT
DN [mm]	[inch]	PN	∅E	L	M	A	B	C	ATT. ISO	F/T	∅G	∅J	∅R	S	P	∅K	N° FORI	∅I	H	Y	Kg	LEVER KIT	SEALS KIT
DN 15	1/2"	16-40	13	170	85	35	55	9,2	F03	10/6	84	95	45	2	16	65	4	14	74	140	5,8	KLV58004	KGBV462040
DN 20	3/4"	16-40	19	200	100	45	71	13	F04	12/8	105	105	58	2	18	75	4	14	90,5	150	10,2	KLV58006	KGBV462050
DN 25	1"	16-40	25	230	115	55,5	90,5	19,1	F05	16/10	128	115	68	2	18	85	4	14	107	275	16,4	KLV58008	KGBV462060
DN 32	1" 1/4	16-40	32	240	120	60	95	19,1	F05	16/10	135	140	78	2	18	100	4	18	111,3	275	19,1	KLV58008	KGBV462070
DN 40	1" 1/2	16-40	38	300	150	72	119,5	26,4	F07	22/14	160	150	88	3	18	110	4	18	134,5	350	27,6	KLV58010	KGBV462080
DN 50	2"	16-40	51	320	160	81	128,5	26,4	F07	22/14	178	165	102	3	20	125	4	18	143,5	350	39,2	KLV58010	KGBV462090
DN 65	2" 1/2	16	64	350	175	93	154	33,1	F10	30/18	205	185	122	3	18	145	4	18	182,3	450	57,3	KLV58012	KGBV462100
DN 80	3"	16	76	370	185	101	162	33,1	F10	30/18	220	200	138	3	24	160	8	18	190,3	450	71,2	KLV58012	KGBV462110
DN 100	4"	16	102	400	200	124	182	33,1	F10	30/18	270	220	158	3	20	180	8	18	210,5	450	100,2	KLV58012	KGBV462120

DIMENSIONS -ANSI-
SIZE		ANSI	∅E	L	M	A	B	C	ATT. ISO	F/T	∅G	∅J	∅R	S	P	∅K	N° FORI	∅I	H	Y	Kg	LEVER KIT	SEALS KIT
DN [mm]	[inch]	ANSI	∅E	L	M	A	B	C	ATT. ISO	F/T	∅G	∅J	∅R	S	P	∅K	N° FORI	∅I	H	Y	Kg	LEVER KIT	SEALS KIT
DN 15	1/2"	150	13	170	85	35	55	9,2	F03	10/6	84	90	35	1,6	11,2	60,3	4	16	74	140	4,9	KLV58004	KGBV462040
DN 20	3/4"	150	19	200	100	45	71	13	F04	12/8	105	100	43	1,6	13,0	69,9	4	16	90,5	150	9,1	KLV58006	KGBV462050
DN 25	1"	150	25	230	115	55,5	90,5	19,1	F05	16/10	128	110	51	1,6	14,5	79,4	4	16	107	275	15,6	KLV58008	KGBV462060
DN 32	1" 1/4	150	32	240	120	60	95	19,1	F05	16/10	135	115	63,5	1,6	16,1	88,9	4	16	111,3	275	16,7	KLV58008	KGBV462070
DN 40	1" 1/2	150	38	300	150	72	119,5	26,4	F07	22/14	160	125	73	1,6	18,0	98,4	4	16	134,5	350	25,8	KLV58010	KGBV462080
DN 50	2"	150	51	320	160	81	128,5	26,4	F07	22/14	178	150	92	1,6	19,6	120,7	4	19	143,5	350	37,7	KLV58010	KGBV462090
DN 65	2" 1/2	150	64	350	175	93	154	33,1	F10	30/18	205	180	104,8	1,6	22,6	139,7	4	19	182,3	450	59,1	KLV58012	KGBV462100
DN 80	3"	150	76	370	185	101	162	33,1	F10	30/18	220	190	127	1,6	24,0	152,4	4	19	190,3	450	70,6	KLV58012	KGBV462110
DN 100	4"	150	102	400	200	124	182	33,1	F10	30/18	270	230	157,2	1,6	24,6	190,5	8	19	210,5	450	105,1	KLV58012	KGBV462120
Note: for valves with T port, tye dimensions do not change.

THOR Split Body 3 ways 4 seals PN 16-40 ANSI 150 carbon steel ball valve - materials -

MATERIALS SPLIT BODY PN16-40 ANSI 150
N°	Description	LF2 Carbon steel	A105 Carbon steel
1	Body	ASTM A350 LF2	ASTM A105
2	Cover
3	Connector
4	Ball	ASTM A351 CF8M	ASTM A351 CF8M
5	Stem	A564 TP.630 (17-4PH)	A564 TP.630 (17-4PH)
6*	Seat	TFM1600	TFM1600
7*	Stem lower sealing	TFM1600	TFM1600
8*	Chevron rings	TFM1600	TFM1600
9*	Stem O-ring	FKM	FKM
10	Packing gland ring	zinc coated carbon steel (x)	zinc coated carbon steel (x)
11	Stem springs	50CrV4 galvanized (xx)	50CrV4 galvanized (xx)
12	Stem nut	UNI 3740-1 6S galvanized (x)	UNI 3740-1 6S galvanized (x)
13	Stop nut plate	304 S.S.	304 S.S.
14	Indicator	304 S.S.	304 S.S.
15*	Body-Cover nut gasket	Grafoil	Grafoil
16*	Body-Connector gasket	Grafoil	Grafoil
17	Stud bolt	ASTM A320 L7M	ASTM A193-B7
18	Nut	ASTM A194-Gr.7M	ASTM A194-Gr.2H
19	Antistatic device	316 S.S.	316 S.S.
20	Lock nut	UNI 3740-1 6S galvanized (x)	UNI 3740-1 6S galvanized (x)
21	Holder screw	A2-70 UNI 3740 (304 S.S.)	A2-70 UNI 3740 (304 S.S.)
22	Holder screw	zinc coated carbon steel (x)	zinc coated carbon steel (x)
23	Lever	Fe37 galvanized (x)	Fe37 galvanized (x)
* Components of seals kit

Available on request:
(x): 304 s.s.
(xx): 301 s.s.

Flow/pressure loss diagram and Kv nominal coefficient

THOR Split Body 3 ways 4 seals PN 16-40 ANSI 150 carbon steel ball valve - diagrams and breakaway torque - Flow/pressure loss diagram and Kv nominal coefficient

Kv is the coefficient, expressed in m3/h (with water at 15°C) causing a pressure loss of 1 bar.

Plan for "L" port

N.B.:
“A” must be the rest position of the ball with SR FAIL CLOSE actuator.
“B” must be the rest position of the ball with SR FAIL OPEN actuator.

THOR Split Body 3 ways 4 seals PN 16-40 ANSI 150 carbon steel ball valve - specifications -

Plan for "T" port

With actuator 2 positions with 90° rotation are possible only: the configuration of the ball must always be communicated at our sales department.

N.B.:
Choose the rest position of the ball with SR FAIL CLOSE actuator; whenever supplied with air, actuator turns in an anticlockwise direction.
Choose the rest position of the ball with SR FAIL OPEN actuator; whenever supplied with air, actuator turns in a clockwise direction.

CASTING STEM EXTENSION WITH LEVER

MATERIALS
PART. N°	DESCRIPTION	MATERIAL
1	Extension	AISI304 S.S.
2	Pin	AISI 430 F
3	Bush	DELRIN
4	O-RING	NBR
5	Lever	Fe 37 galvanized (*)
6	Nut	galvanized carbon steel (*)
7	Holder Lever	galvanized carbon steel (*)
8	Holder screw	A2-70
9	Spacer	PTFE Carbon Filled

(*): On request available in Aisi 304 s.s.

DIMENSIONS
ISO VALVE	ØA	ØB	ØM	ØN	F/T	X	Y
F03	36	5,5	36	5,5	10/6	38,5	141,5
F04	42	5,5	42	M5	12/8	45,5	151,5
F05	50	6,5	50	6,5	16/10	48,5	276,5
F07	70	8,5	70	8,5	22/14	57,5	351,5
F10	102	11	102	11	30/18	79,5	451,5

NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order.

CASTING STEM EXTENSION FOR ACTUATORS

MATERIALS
PART. N°	DESCRIPTION	MATERIAL
1	Extension	ASTM A351 CF8M
2	Pin	AISI 430 F
3	Bush	DELRIN
4	O-RING	NBR

NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order

WELDED STEM EXTENSION WITH LEVER

MATERIALS
PART. N°	DESCRIPTION	MATERIAL
1	Extension	304 s.s.
2	Pin	AISI 430 F
3	Bush	DELRIN
4	O-Ring	NBR
5	Lever	Fe 37 galvanized (*)
6	Nut	galvanized carbon steel (*)
7	Holder Lever	galvanized carbon steel (*)
8	Holder screw	A2-70
9	Holder nut	A2-70 (**)
10	Spacer	PTFE Carbon Filled

(*): On request available in Aisi 304 s.s.

(**): No available on valves with Iso connection F04

DIMENSIONS
ISO VALVE	ØA	ØB	ØM	ØN	F/T	X	Y
F03	36	5,5	36	5,5	10/6	38,5	141,5
F04	42	5,5	42	M5	12/8	45,5	151,5
F05	50	6,5	50	6,5	16/10	48,5	276,5
F07	70	9	70	9	22/14	57,5	351,5
F10	102	11	102	11	30/18	79,5	451,5

NOTE: Code of the stem extension depending from drive’s type and valve’s connection; to be requested at the order.

WELDED STEM EXTENSION FOR ACTUATORS

MATERIALS
PART. N°	DESCRIPTION	MATERIAL
1	Extension	304 S.S.
2	Pin	AISI 430 F
3	Bush	DELRIN
4	O-RING	NBR

NOTE: Code of the stem extension depending from drive’s type and valve’s connection; to be requested at the order.

STEM EXTENSION WITH ADDITIONAL SEAL

MATERIALS
PART. N°	DESCRIPTION	MATERIAL
1	Extension	304 s.s.
2	Pin	A564 TP.630 (17-4ph)
3	Bottom Sealing	TFM1600
4	O-Ring	FKM
5	Chevron Ring	TFM1600
6	Packing Gland Ring	304 s.s.
7	Spring Washer	50CrV4 Galvanized
8	Stem Nut	UNI 3740-1 6S Galvanized
9	Stop Nut Plate	304 s.s.
10	Gasket	GRAFOIL

DIMENSIONS
ISO VALVE	ØA	ØB	ØM	ØN	F/T	C	D
F03	36	5,5	36	M5	10/6	20	10,2
F04	42	5,5	42	M5	12/8	26	15,1
F05	50	6,5	50	M6	16/10	35	21,2
F07	70	8,5	70	M8	22/14	47,5	28,4
F10	102	10,5	102	M10	30/18	61	35,2

NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order.

CERTIFICATES

ATEX - Ball Valves

EAC TR CU 010/2011 - Ball Valves

EAC TR CU 012/2011 - EX

EAC TR CU 032/2013 - Ball Valves / Pneumatic Valves

FUGITIVE EMISSION DN 15-80

FUGITIVE EMISSION DN 40-200

PED

SIL IEC 61508 - MAGNUM & THOR

TA LUFT - MAGNUM & THOR

INSTRUCTIONS

USER MANUAL 8_0844-37

MANUALS

MANUAL UMAH1000

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