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Family Thor Split Body 3 ways 4 seals PN 16-40 ANSI 150
1. Antistatic device ((electrical continuity between ball, stem and body)
Static electricity is avoided which can cause sparks and fire in an inflammable/explosive environment
Contact safety throughout the entire life of the valve
2. Double antifriction washer
Less Breakaway Torque is granted
Less wear comparing with the execution with the single washer
3. "V" seals pack; 3 seals + o-ring
It ensures a perfect tightness even after a high number of cycles
4. Spring washer on the shaft seal
Guarantee of the recovery of the gap due to the wear caused by the rotational movement of the shaft avoiding leakage towards the outside part.
Allow to maintain energized the "chevron" seals (V), thus avoiding any leakage to the outside, against huge temperature excursions
5. Stretch Graphite seal
Tightness towards outside is granted, independently by the thermal excursions to which the valve is subjected
Greater precision in the alignment of axes due to a unique positioning in the process machining from raw material to finished valve
Less breakaway torque
Longer lifetime of the valve
Easy maintainance directly on site
Reduced maintainance costs
Valve body in carbon steel made with NACE certified material as standard
Greater corrosion resistance
Greater ductility of the material
100% in- house manufacturing process technology
Maximum control and accuracy in all the stages of the manufacturing process
Flexibility in supply quickly special executions requested by customers
ATEX Certificate
Installation is possible in a potential explosive environment
TA LUFT fugitive emission Certificate
High level of safety of the tightness towards the outside is granted
PED Certificate
Full compliance with European Safety Standards for Pressure Equipment
UP to SIL 3 certified
Guarantee of the high level of functional safety
STANDARD EXECUTIONS
• Floating ball, full bore
• Soft-seat seal TFM 1600
• Standard for connecting flanges: EN1092-1, ASME B16.5
• Pressure Class : ansi 150; PN16-40
• Tightness Class: EN12266-1 rate A
• Working temperature: -20°C +150°C
• Intercepted fluid: air, water, gas, petroleum and petrochemical products, aggressive fluids.
• Antistatic device EN12266-2
• Stem seal: TFM1600 V-pack
• Additional seal on stem with FKM O-ring
• Anti Blow-out stem
• Actuator connection as per standard ISO 5211
EXECUTIONS ON REQUEST
• LF2 carbon steel for low temperature execution (-40°C)
• For other flange types please contact our sales department.
• Sealing in: PTFE reinforced with glass (RPTFE-GF), PTFE reinforced with carbongraphite (RPTFE-CF). For other types of materials please contact our sales department.
• Stainless steel lever
• Stainless steel stem nuts and springs
• For special versions with materials (body/ball/stem) different from the standard please contact our sales department
• Surface treatment: white zinc coating, epoxy coating. For other coating please contact our sales department.
• ATEX marking and certificate ON REQUEST
CERTIFICATIONS
• In compliance with European Directive 2014/68/EU PED; Fugitive Emisson ISO 15848 (ISO FE BH-C03-SSA 0); Ta-Luft VDI: 2440
• Safety integrity level up to SIL3 according to the IEC 61508
• In compliance with ATEX 2014/34/EU Directive , ATEX certificate ON REQUEST.
ENGINEERING STANDARDS
• Body thickness in compliance with: ASME B16.34, ASME VIII div.1, EN12516
• Materials and rating in compliance with ASME B16.34 for ANSI valves and EN12516 for PN valves.
| DIMENSIONS -PN- | |||||||||||||||||||||||
| SIZE | PN | ∅E | L | M | A | B | C | ATT. ISO | F/T | ∅G | ∅J | ∅R | S | P | ∅K | N° FORI | ∅I | H | Y | Kg | LEVER KIT | SEALS KIT | |
| DN [mm] | [inch] | ||||||||||||||||||||||
| DN 15 | 1/2" | 16-40 | 13 | 170 | 85 | 35 | 55 | 9,2 | F03 | 10/6 | 84 | 95 | 45 | 2 | 16 | 65 | 4 | 14 | 74 | 140 | 5,8 | KLV58004 | KGBV462040 |
| DN 20 | 3/4" | 16-40 | 19 | 200 | 100 | 45 | 71 | 13 | F04 | 12/8 | 105 | 105 | 58 | 2 | 18 | 75 | 4 | 14 | 90,5 | 150 | 10,2 | KLV58006 | KGBV462050 |
| DN 25 | 1" | 16-40 | 25 | 230 | 115 | 55,5 | 90,5 | 19,1 | F05 | 16/10 | 128 | 115 | 68 | 2 | 18 | 85 | 4 | 14 | 107 | 275 | 16,4 | KLV58008 | KGBV462060 |
| DN 32 | 1" 1/4 | 16-40 | 32 | 240 | 120 | 60 | 95 | 19,1 | F05 | 16/10 | 135 | 140 | 78 | 2 | 18 | 100 | 4 | 18 | 111,3 | 275 | 19,1 | KLV58008 | KGBV462070 |
| DN 40 | 1" 1/2 | 16-40 | 38 | 300 | 150 | 72 | 119,5 | 26,4 | F07 | 22/14 | 160 | 150 | 88 | 3 | 18 | 110 | 4 | 18 | 134,5 | 350 | 27,6 | KLV58010 | KGBV462080 |
| DN 50 | 2" | 16-40 | 51 | 320 | 160 | 81 | 128,5 | 26,4 | F07 | 22/14 | 178 | 165 | 102 | 3 | 20 | 125 | 4 | 18 | 143,5 | 350 | 39,2 | KLV58010 | KGBV462090 |
| DN 65 | 2" 1/2 | 16 | 64 | 350 | 175 | 93 | 154 | 33,1 | F10 | 30/18 | 205 | 185 | 122 | 3 | 18 | 145 | 4 | 18 | 182,3 | 450 | 57,3 | KLV58012 | KGBV462100 |
| DN 80 | 3" | 16 | 76 | 370 | 185 | 101 | 162 | 33,1 | F10 | 30/18 | 220 | 200 | 138 | 3 | 24 | 160 | 8 | 18 | 190,3 | 450 | 71,2 | KLV58012 | KGBV462110 |
| DN 100 | 4" | 16 | 102 | 400 | 200 | 124 | 182 | 33,1 | F10 | 30/18 | 270 | 220 | 158 | 3 | 20 | 180 | 8 | 18 | 210,5 | 450 | 100,2 | KLV58012 | KGBV462120 |
| DIMENSIONS -ANSI- | |||||||||||||||||||||||
| SIZE | ANSI | ∅E | L | M | A | B | C | ATT. ISO | F/T | ∅G | ∅J | ∅R | S | P | ∅K | N° FORI | ∅I | H | Y | Kg | LEVER KIT | SEALS KIT | |
| DN [mm] | [inch] | ||||||||||||||||||||||
| DN 15 | 1/2" | 150 | 13 | 170 | 85 | 35 | 55 | 9,2 | F03 | 10/6 | 84 | 90 | 35 | 1,6 | 11,2 | 60,3 | 4 | 16 | 74 | 140 | 4,9 | KLV58004 | KGBV462040 |
| DN 20 | 3/4" | 150 | 19 | 200 | 100 | 45 | 71 | 13 | F04 | 12/8 | 105 | 100 | 43 | 1,6 | 13,0 | 69,9 | 4 | 16 | 90,5 | 150 | 9,1 | KLV58006 | KGBV462050 |
| DN 25 | 1" | 150 | 25 | 230 | 115 | 55,5 | 90,5 | 19,1 | F05 | 16/10 | 128 | 110 | 51 | 1,6 | 14,5 | 79,4 | 4 | 16 | 107 | 275 | 15,6 | KLV58008 | KGBV462060 |
| DN 32 | 1" 1/4 | 150 | 32 | 240 | 120 | 60 | 95 | 19,1 | F05 | 16/10 | 135 | 115 | 63,5 | 1,6 | 16,1 | 88,9 | 4 | 16 | 111,3 | 275 | 16,7 | KLV58008 | KGBV462070 |
| DN 40 | 1" 1/2 | 150 | 38 | 300 | 150 | 72 | 119,5 | 26,4 | F07 | 22/14 | 160 | 125 | 73 | 1,6 | 18,0 | 98,4 | 4 | 16 | 134,5 | 350 | 25,8 | KLV58010 | KGBV462080 |
| DN 50 | 2" | 150 | 51 | 320 | 160 | 81 | 128,5 | 26,4 | F07 | 22/14 | 178 | 150 | 92 | 1,6 | 19,6 | 120,7 | 4 | 19 | 143,5 | 350 | 37,7 | KLV58010 | KGBV462090 |
| DN 65 | 2" 1/2 | 150 | 64 | 350 | 175 | 93 | 154 | 33,1 | F10 | 30/18 | 205 | 180 | 104,8 | 1,6 | 22,6 | 139,7 | 4 | 19 | 182,3 | 450 | 59,1 | KLV58012 | KGBV462100 |
| DN 80 | 3" | 150 | 76 | 370 | 185 | 101 | 162 | 33,1 | F10 | 30/18 | 220 | 190 | 127 | 1,6 | 24,0 | 152,4 | 4 | 19 | 190,3 | 450 | 70,6 | KLV58012 | KGBV462110 |
| DN 100 | 4" | 150 | 102 | 400 | 200 | 124 | 182 | 33,1 | F10 | 30/18 | 270 | 230 | 157,2 | 1,6 | 24,6 | 190,5 | 8 | 19 | 210,5 | 450 | 105,1 | KLV58012 | KGBV462120 |
| Note: for valves with T port, tye dimensions do not change. | |||||||||||||||||||||||
MATERIALS SPLIT BODY PN16-40 ANSI 150 | |||
| N° | Description | LF2 Carbon steel | A105 Carbon steel |
| 1 | Body | ASTM A350 LF2 | ASTM A105 |
| 2 | Cover | ||
| 3 | Connector | ||
| 4 | Ball | ASTM A351 CF8M | ASTM A351 CF8M |
| 5 | Stem | A564 TP.630 (17-4PH) | A564 TP.630 (17-4PH) |
| 6* | Seat | TFM1600 | TFM1600 |
| 7* | Stem lower sealing | TFM1600 | TFM1600 |
| 8* | Chevron rings | TFM1600 | TFM1600 |
| 9* | Stem O-ring | FKM | FKM |
| 10 | Packing gland ring | zinc coated carbon steel (x) | zinc coated carbon steel (x) |
| 11 | Stem springs | 50CrV4 galvanized (xx) | 50CrV4 galvanized (xx) |
| 12 | Stem nut | UNI 3740-1 6S galvanized (x) | UNI 3740-1 6S galvanized (x) |
| 13 | Stop nut plate | 304 S.S. | 304 S.S. |
| 14 | Indicator | 304 S.S. | 304 S.S. |
| 15* | Body-Cover nut gasket | Grafoil | Grafoil |
| 16* | Body-Connector gasket | Grafoil | Grafoil |
| 17 | Stud bolt | ASTM A320 L7M | ASTM A193-B7 |
| 18 | Nut | ASTM A194-Gr.7M | ASTM A194-Gr.2H |
| 19 | Antistatic device | 316 S.S. | 316 S.S. |
| 20 | Lock nut | UNI 3740-1 6S galvanized (x) | UNI 3740-1 6S galvanized (x) |
| 21 | Holder screw | A2-70 UNI 3740 (304 S.S.) | A2-70 UNI 3740 (304 S.S.) |
| 22 | Holder screw | zinc coated carbon steel (x) | zinc coated carbon steel (x) |
| 23 | Lever | Fe37 galvanized (x) | Fe37 galvanized (x) |
| * Components of seals kit | |||
Plan for "L" port
N.B.:
“A” must be the rest position of the ball with SR FAIL CLOSE actuator.
“B” must be the rest position of the ball with SR FAIL OPEN actuator.
Plan for "T" port
With actuator 2 positions with 90° rotation are possible only: the configuration of the ball must always be communicated at our sales department.
N.B.:
Choose the rest position of the ball with SR FAIL CLOSE actuator; whenever supplied with air, actuator turns in an anticlockwise direction.
Choose the rest position of the ball with SR FAIL OPEN actuator; whenever supplied with air, actuator turns in a clockwise direction.
WELDED STEM EXTENSION WITH LEVER
DIMENSIONS | |||||||
ISO | A | B | C | M | N | F/T | Y |
F03 | 36 | 36 | 5,5 | 36 | 5,5 | 10/6 | 140 |
F04 | 43 | 42 | 5,5 | 42 | M5 | 12/8 | 150 |
F05 | 45 | 50 | 6,5 | 50 | 6,5 | 16/10 | 275 |
F07 | 54 | 70 | 9 | 70 | 9 | 22/14 | 350 |
F10 | 76 | 102 | 11 | 102 | 11 | 30/18 | 450 |
MATERIALS | ||
| PART. N° | DESCRIPTION | MATERIAL |
| 1 | Extension | AISI304 S.S. |
| 2 | Pin | AISI 430 F |
| 3 | Bush | DELRIN |
| 4 | O-RING | NBR |
| 5 | Lever | Fe 37 galvanized (*) |
| 6 | Nut | galvanized carbon steel (*) |
| 7 | Holder Lever | galvanized carbon steel (*) |
| 8 | Holder screw | A2-70 |
| 9 | Lever nut | A2 (**) |
SPINDLE EXTENSION FOR ACTUATORS
MATERIALS | ||
| PART. N° | DESCRIPTION | MATERIAL |
| 1 | Extension | 304 S.S. |
| 2 | Pin | AISI 430 F |
| 3 | Bush | DELRIN |
| 4 | O-RING | NBR |
STEM EXTENSION WITH ADDITIONAL SEAL
MATERIALS | ||
| PART. N° | DESCRIPTION | MATERIAL |
| 1 | Extension | 304 s.s. |
| 2 | Pin | AA564 TP.630 (17-4ph) |
| 3 | Bottom Sealing | TFM1600 |
| 4 | O-Ring | FKM |
| 5 | Chevron Ring | TFM1600 |
| 6 | Packing Gland Ring | 304 s.s. |
| 7 | Spring Washer | 50CrV4 Galvanized |
| 8 | Stem Nut | UNI 3740-1 6S Galvanized |
| 9 | Stop Nut Plate | 304 s.s. |
| 10 | Socket Head Cap Screw | A2-70 UNI 3740 (304 s.s.) |
DIMENSIONS | |||||||
| ISO | A | B | C | D | F/T | M | N |
| F03 | 20 | 36 | 5,5 | 10,22 | 10/6 | 36 | M5 |
| F04 | 26 | 42 | 5,5 | 15,08 | 12/8 | 42 | M5 |
| F05 | 35 | 50 | 6,5 | 21,14 | 16/10 | 50 | M6 |
| F07 | 47,5 | 65 | 8,5 | 28,41 | 22/14 | 70 | M8 |
| F10 | 61 | 102 | 10,5 | 35,13 | 30/18 | 102 | M10 |
