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PROCHEMIE 60 Split Body PN 16-40 stainless steel ball valve

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1 Stretch Graphite seal    
Tightness towards outside is granted, independently by the thermal excursions to which the valve is subjected.

2 Double antifriction washer 
       
Less Break Away Torque is granted.
Less wear comparing with the execution with the single washer.

3 Antistatic device (electrical continuity between ball, stem and body)
Static electricity which can cause sparks and fire in an inflammable/explosive environment is avoided.
Contact safety throughout the entire life of the valve.

4 Spring washers with independent preload
Preload of spring washer is independent from shaft rotation.
In this way the wearness of V-sealing is avoided and the high ciclicity of the valve is granted.
Allow to maintain energized the “chevron” seals (V), thus avoiding any leakage to the outside, against huge temperature excursions.

5 “V” seals pack; 3 seals   
It ensures a perfect tightness even after a high number of cycles.

6 Stem bushing
Additional stem guide

6/7 Cover Sealing +Stem bushing
Secondary sealing indipendent from Chevron packing

Greater precision in the alignment of axes due to a unique positioning in the process machining from raw material to finished valve
Minor break away torque.

Easy maintainance directly on site         
Reduced maintainance costs.

“Fire safe” Certificate   

Guarantees the tightness of the valve also in case of fire.

ATEX Certificate             
Installation is possible in a potential explosive environment.

TA LUFT fugitive emission Certificate    
High tightness safety level to the outside granted by the seats.

PED Certificate               
Full compliance with European Safety Standards for Pressure Equipment.

AD2000 Certificate
Compliance for German Standard.

UP to SIL 3 certified
Guarantee of the high level of functional safety

STANDARD FEATURES
• Valve specifically designed for chemical industry
• Floating ball, full bore.
• Soft-seat seal RPTFE
• Standard for connecting flanges: EN 1092-1
• Pressure class: PN16-40
• Face-to-face dimension: short and long pattern
• Antistatic device EN12662-2
• Stem seal: V-ring packing
• Anti Blow-out stem
• Actuator connection as per ISO 5211 standard
• Closing angle >7°
• Operating temperature: -40°C +150°C


FEATURES ON REQUEST
• PROCHEMIE with PTFE+Carbon filled seats (Operating temperature: -40°C +200°C)
• PROCHEMIE with Modified PTFE (Operating temperature: -40°C +150°C)
• Lever with Locking Device and Stem extension.
• For further executions please contact our Sales Department.
 
CERTIFICATIONS
• In compliance with the European Directive PED 2014/68/EU; AD2000 HP0/A4;
• Fugitive Emission UNI EN ISO 15848, (ISO-FE-AH-C03-SSA); TA-LUFT (60000 cycles) VDI 2440;
• FIRE SAFE: ISO 10497 Third ed. 2010 / API 607 Sixth ed. 2010 (DN150 ONLY FIRE SAFE DESIGN)
• Up to SIL 3 – IEC 61508
• In compliance with the 2014/34/EU ATEX Directive , ATEX certificate ON REQUEST.
• EAC

ENGINEERING STANDARD
• Body thickness in compliance with: ASME B16.34, ASME VIII div.1, EN 12516; PAS 1085

DIMENSIONS
SIZEPNØEABCØGØRSPØHHOLESØIISO 5211ØMØNØF/TKL (F1)L (F4)WEIGHT
Kg (F1)
WEIGHT
Kg (F4)
DN [mm][inch]
DN 151/2"16-4013476112954521665414F0442M512/8481301152,932,86
DN 203/4"16-40195064121055821875414F0442M512/8511501203,623,56
DN 251"16-40256279151156821885414F0550M616/10491601254,734,63
DN 321" 1/416-403267841514078218100418F0550M616/10521801307,136,55
DN 401" 1/216-403885,5113,52315088318110418F0770M822/145520014011,510,9
DN 502"16-40519512323165102320125418F0770M822/146123015013,612,6
DN 652" 1/2166413116430185122318145418F10102M1030/187129017022,218,7
25-402281824,320,5
DN 803"16-407613817130200138324160818F10102M1030/18783101802926
DN 1004"1610216820130220158320180818F10102M1030/189635019038,132,6
25-40235162241908229443,837,8
DN 1506"16152220262,535285212322240822F14140M1645/30168480350 (F5)
98,591 (F5)

DIMENSIONS
SIZEPNFACE TO FACEITEM CODEHYØVLEVER KIT
DN [mm][inch]
DN 151/2"16/40F4LP004F000A0000N00082152---KLVVP004
F1LP004F100A0000N000
DN 203/4"16/40F4LP005F000A0000N00085152---KLVVP004
F1LP005F100A0000N000
DN 251"16/40F4LP006F000A0000N000102277---KLVVP006
F1LP006F100A0000N000
DN 321" 1/416/40F4LP007F000A0000N000107277---KLVVP006
F1LP007F100A0000N000
DN 401" 1/216/40F4LP008F000A0000N000132352---KLVVP008
F1LP008F100A0000N000
DN 502"16/40F4LP009F000A0000N000142352---KLVVP008
F1LP009F100A0000N000
DN 652" 1/216F4LP010E000A0000N000195452---KLVVP010
F1LP010E100A0000N000
25/40F4LP010I000A0000N000195452---KLVVP010
F1LP010I100A0000N000
DN 803"16/40F4LP011F000A0000N000203452---KLVVP010
F1LP011F100A0000N000
DN 1004"16F4LP012E000A0000N000233452---KLVVP010
F1LP012E100A0000N000
25/40F4LP012I000A0000N000233452---KLVVP010
F1LP012I100A0000N000
DN 1506"16F5
RP014E000A0000N000
618346500*RRM011G00Q36001004 + SG500 Kit: KCF145596
F1RP014E100A0000N000
* Gearbox

MATERIALS TABLE
DESCRIPTION
MATERIAL
1Body
1.4408
2Connector
1.4408
3Ball
1.4408/CF8M
4Stem
1.4404/316 S.S.
5Seat
PTFE+15% Glass Filled
6Body Gasket
Graphite
7Bottom sealing
Modified PTFE
8Chevron packing
Modified PTFE
9Chevron packing
Modified PTFE
10Chevron packing
Modified PTFE
11Gland nut ring
1.4404/316 S.S.
12Springs
1.4310/301 S.S.
13Body-Cover gasket
Graphite
14Fixing ring
1.4404/316 S.S.
15Stem bushing
Devlon
16Upper cover
1.4404/316 S.S.
17Cover screw
A4-70
18Body closure screw
A4-70
19Spacer ring
PTFE+25% Carbon Filled
20Lever
1.4301/304 S.S.
21Stem nut
A4-70
22Lever Stopper
1.4404/316 S.S.
23Lever Stopper screw
A4-70
24Gear box
Cast iron (painted)
25Handweel
Carbon Steel (Painted)

CASTING STEM EXTENSION WITH LEVER

    MATERIALS
PART. N°
 DESCRIPTION
MATERIAL
1
Extension
AISI304 S.S.
2
Pin
AISI 430 F
3
Bush
DELRIN
4
O-RING
NBR
5
Lever
Fe 37 galvanized (*)
6
Nut
galvanized carbon steel (*)
7
Holder Lever
galvanized carbon steel (*)
8
Holder screw
A2-70
9
Spacer
PTFE Carbon Filled


(*): On request available in Aisi 304 s.s.

DIMENSIONS  
ISO VALVE
ØA
ØB
ØM
ØN
F/T
X
Y
F03
36
5,5365,5
10/638,5141,5
F04
425,542M512/845,5151,5
F05
506,5506,516/1048,5276,5
F07
708,5708,522/1457,5351,5
F10
102111021130/1879,5451,5


NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order.

CASTING STEM EXTENSION FOR ACTUATORS

 MATERIALS
PART. N°
 DESCRIPTION
MATERIAL
1
Extension
ASTM A351 CF8M
2
Pin
AISI 430 F
3
Bush
DELRIN
4
O-RING
NBR


NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order

WELDED STEM EXTENSION WITH LEVER

MATERIALS    
PART. N°
DESCRIPTION
MATERIAL
1
Extension
304 s.s.
2
Pin
AISI 430 F
3
Bush
DELRIN
4
O-Ring
NBR
5
Lever
Fe 37 galvanized (*)
6
Nut
galvanized carbon steel  (*)
7
Holder Lever
galvanized carbon steel  (*)
8
Holder screw
A2-70
9
Holder nut
A2-70 (**)
10
Spacer
PTFE Carbon Filled


(*): On request available in Aisi 304 s.s.

(**): No available on valves with Iso connection F04

DIMENSIONS
ISO VALVE
ØA
ØB
ØM
ØN
F/T
X
Y
F03
36
5,5365,510/638,5141,5
F04
425,542M512/845,5151,5
F05
506,5506,516/1048,5276,5
F07
70970922/1457,5351,5
F10
102111021130/1879,5451,5


NOTE: Code of the stem extension depending from drive’s type and valve’s connection; to be requested at the order.

WELDED STEM EXTENSION FOR ACTUATORS

MATERIALS    
PART. N°
DESCRIPTION
MATERIAL
1
Extension
304 S.S.
2
Pin
AISI 430 F
3
Bush
DELRIN
4
O-RING  
NBR


NOTE: Code of the stem extension depending from drive’s type and valve’s connection; to be requested at the order.

STEM EXTENSION WITH ADDITIONAL SEAL

 MATERIALS
PART. N°
 DESCRIPTION
 MATERIAL
1
Extension
304 s.s.
2
Pin
A564 TP.630 (17-4ph)
3
Bottom Sealing
TFM1600
4
O-Ring
FKM
5
Chevron Ring
TFM1600
6
Packing Gland Ring
304 s.s.
7
Spring Washer
50CrV4 Galvanized
8
Stem Nut
UNI 3740-1 6S Galvanized
9
Stop Nut Plate
304 s.s.
10
Gasket
GRAFOIL


DIMENSIONS
ISO VALVE
ØA
ØB
ØM
ØN
F/T
CD
F03
36
5,5
36M510/6
2010,2
F04
42
5,5
42M512/8
2615,1
F05
50
6,550M616/10
3521,2
F07
70
8,570M822/14
47,528,4
F10
102
10,5102M1030/18
6135,2

NOTE: Code of the spindle extension depending from drive’s type and valve’s connection; to be requested at the order.

Stainless steel double acting and spring return acturator

Electric actuator

Locking device

It is possible to paint locking device.

Locking device with stem extension

Lever and limit switch box

Manual gear-box

Pressure relief hole

Version with seat preloaded by OR-RING

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9-10-11 November 2024 - Brixia Forum, Brescia, Italy